Rajesh Nani
Senior Executive - Aerospace & Defence Composites
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About
A result oriented professional with 10+ years of experience in Production, Product Development for composites products and metal components for Aerospace & Defence Sector. Competency in handling new development projects independently. In-depth knowledge of manufacturing process of Composite Aerospace and Defence. Knowledge in filament winding, Tap winding, Lining, Bonding, Autoclave curing & Assembly. Knowledge in EPDM & Rocasin rubber and prepreg making.
Process
Development & Controlling for better output with good quality.
Strong
Leader ship and Strategic planning skills.
Experience
Engineer / Senior Executive - RR Industries
(2023-09)
Manufacturing of Composite Radome & R&D
- LCA Light Combat Aircraft
- SBR Radome
- Characterization of fabrication laminates and execution of universal testing for all conditions relevant to the project including room temperature, sub zero and hot-wet environments as per ASTM standard
Engineer / Senior Executive - ASL, CPDC (Composite product development center) RR Industries
(2021-08 - 2023-09)
Manufacturing of Composite rocket motor casing stage-1 stage -2 and stage -3
- A5
- K5
- Veda
Production Executive and Research and development - Valeth Hightech Composites (P) Ltd (Valeth Aerospace & Defence division)
(2018-10 - 2021-06)
Composite (glass fiber, carbon fiber, silica cloth, silica chops, EPDM and Rocasin rubber) product manufacturing.
- To organize and manage the complete Composite products Filament winding (4-Axis), Tap winding(3-Axis) Hydraulic press, Hand Layup process
- EPDM Rubber producing and lining
- Silica phenolic, carbon phenolic glass fiber phenolic lining & layup
- Programming for Filament Winding machine using CADFIL
- Preparation of daily, weekly & monthly production plans
- Achieving the production target set as per planning
- Managing the workmen for achieving the periodic production targets, and machine scheduling (weekly/daily and shift wise)
- Preparation of Work Instructions
- CRMC composite rocket motor shell for SKYROOT
- AD1CRMC for DRDL
- 250 kg PF warhead, Ordinance Factory Jabalpur
- 700 kg PF warhead, ARDE Pune
- 500kg PF warhead
- Pinaka Warhead
- Gowtham Warhead ARDE Pune
- Helina Launcher Tube DRDL Hyderabad
- Nag Components
- Astra Components
- Rocket Launcher, ARDE Pune
- Gaurav Warhead ARDE Pune
- Aakash Motor EPDM Lining, DRDL Hyderabad
- Carbon fiber Battery Shell, HEBL Chennai
- Battery Shell, HBL Hyderabad
- Carbon phenolic Nozzles
- Motor Tube Silica prepreg Lining
- Carbon Insulation tube
- Adaptor Blast tube ARDE Pune
- Motor Tube EPDM Lining ARDE Pune
- Akash NG EPDM Lining DRDL
Composite Production Engineer/Quality Control Engineer - CNC Technics Pvt Ltd
(2013-12 - 2018-09)
- Involved multiple spindle five-axis filament winding
- Acted as team leader for new product lines utilizing and multiple spindle filament winding
- Made cost and quality improvements to existing large diameter rod product lines
- Developed new processes and improved existing processes
- Oversaw preventative maintenance
- Supervised Man power and Technicians
- Knowledge of the implementation of various techniques and quality safety stands
- Able to work independently with minimal supervision
- Programming for Filament Winding machine using CADFIL
- Grp pipes for water and oil 10mm to 3000mm
- Fibre Poles 4mts to 12mts
- Type-4 Cng vessels for IIT
- Pressure vessels to Aquionics international group & Tata group
- Elbows and T-joint for SulaimanAlqudaibi
- Thruster's cones, polyamide pipes and rectangular chamber for VSSC
- Proto type composite tube for BEL
- Solving technical issues
- Building team and work as a team
- Maintaining and follow the process
Education
Bachelor of Technology - Mechanical Engineering - JAWAHARLAL TECHNOLOGICAL UNIVERSITY (2008 - 2013)
