Ramon Acharya

Results-driven Simulation Engineer with 3.9 years of experience in BIW Robotics Simulation with hands-on experience in robot cell simulation, offline programming, and body-in-white process planning. Skilled in creating efficient, safe, and feasible robotic layouts for welding, sealing, hemming, reverting, clipping, material handling, and other automotive applications using software such as Process Simulate, and DELMIA. Strong knowledge of cycle time analysis, layout validation, and process optimization, with the ability to support project execution from concept to commissioning.

A detail-oriented team player with good problem-solving skills and the ability to work effectively with cross-functional teams.

Senior Simulation Engineer - S-Facto Global Pvt Ltd

(2022-08)

• Develop and validate complete BIW robotic simulations using Process Simulate including spot welding, material handling, clipping and Continuous feature operations.
• Prepare gun cloud/weld gun studies, verify spot accessibility, and ensure proper gun orientation with clamps and fixtures.
• Conduct robot reachability analysis, cycle time study, and path optimization to improve process efficiency.
• Design and optimized robotic paths to improve precision and reduce process time.
• Perform clash detection, interference checks, and provided corrective actions for tooling feasibility issues.
• Create OLP programs and validated robot motions for safe and collision-free operations.
• Implement safety measures and conducted risk assessments for automation systems.
• Generate simulation reports, weld accessibility documents, and issue-tracking sheets for project deliveries.
• Contribute to fixture feasibility for GEO, RE-Spot, and Handling stations with clear recommendations.
• Coordinate with teams for design reviews, and simulation validations.
• Work with Design and Process Planning teams to validate clamp plans and ensure manufacturing feasibility.

Diploma - Mechatronics Engineering - Advanced technical training centre, Bardang Sikkim (2022)

SSC - Syaplay sardaray secondary school, East Sikkim (2019)