Ravi Saini

+ 17 years of extensive experience in Power Plant Operations, Erection & Commissioning, Monitoring, Optimization, Performance Evaluation and Team Management.

Industry

Background – Textile, Distillery & Ethanol Process Plant, Captive Power Plant, and boiler commissioning. Experienced in all aspects of operational governance with knowledge of latest technological advancements, regulations and statutory compliances. An assertive manager with strong aptitude in hiring, leading and coaching teams. Strong motivator with excellent communication skills.

Manager – Power Plant at M/S Kapoor Industries Limited (2016-08 – Present)

35 TPH AFBC Boiler-CBL make, 850 KW Back Pressure Turbine – NCON Make, 10 TPH FBC Boiler-CBL make, 6 TPH FBC Boiler-CBL make, 5 TPH FBC Boiler- IBL make, Reverse osmosis plant: 30 m3, Dense phase Ash handling system, Bag filter. Boilers are AFBC boilers designed to operate on 100% rice husk fuel for saturated steam generation.

• Defining & reviewing operational parameters and equipment related problems that results in poor performance, reduce availability & reliability
• Establish Standard Operating Procedures & Daily Monitoring Checklists for work standardization
• Delegate, prioritize and align departmental goals with organizational goals
• Instrumental in pre-commissioning activities, reviewing the checklist of acceptance, punch list and checking all the equipment installation & commissioning protocols
• Review and approve plans for Inspection, Shutdowns (preparation & execution), Preventive Maintenance and Breakdowns Analysis
• Judiciously checking operation & maintenance records of all equipment to evolve breakdown solutions
• Ensure team's compliance to all plant / industry specific safety policies and procedures to achieve ZERO incidents
• Commissioning work in boiler such as refractory dry-out, Hydro-Test, Alkali boil-out Steam Blowing and safety valve floating etc.

Project Engineer– Mechanical Services at M/S Oasis Commercial Pvt. Ltd. (2012-07 – 2016-10)

70 TPH AFBC Boiler-Sitson make, 10 MW Back Pressure Turbine – Triveni Make

• Erection and Commissioning of AFBC Boiler 70TPH
• Installation, Commissioning & Operation of all erected equipment for Captive Power Plant
• Resource management
• Material arrangement on time in coordination with SCM team for timely completion of project
• Supervising CCR & field operator's jobs & their staffing
• Ensuring site housekeeping & PTW clearance after maintenance
• Isolation & de-isolation of Boiler, STG & Auxiliaries
• Coordinating with maintenance sections during maintenance work
• Recording all operation activities
• Record maintain of total generation, export/import electrical and thermal energy and fuel consumption and maintaining in daily reports

Junior Commissioning engineer at M/S Cheema Boiler limited (2009-07 – 2012)

• Hydro. Test after erection
• Smoke test
• Slow firing
• Commissioning of fans, pumps, RALV, feeder
• Commissioning of fuel feeding system
• Chemical boils out
• Steam blowing
• Setting of high pressure safety valve
• Boiler operation with DCS, system, PLC & control penal
• Synchronize H.O. & Site activities for smooth & timely execution of project
• Preparation of weekly progress report and look ahead schedules
• Preparation of Commissioning Protocol, Commissioning Report & control documents

Diploma in mechanical engineering – Punjab polytechnic college (2009)

Certified Boiler operation engineer from NPC 2022