Senior Engineering - Super Auto India Limited
(2025-02)
- Implement a comprehensive die maintenance program, including regular inspection, cleaning, lubrication, and repair activities.
- Develop and maintain documentation related to die maintenance procedures, work instructions, and safety protocols.
- Conduct root cause analysis of die failures and breakdowns, identifying areas for improvement and implementing corrective actions.
- Die maintenance downtime (hours)
- Die life
- Cost of die maintenance (% reduction)
- Customer communication for die life and new die PO requirements (Frequency)
- Maintain a comprehensive inventory management system for die maintenance spares, ensuring accurate tracking and availability of spare parts.
- Identify critical spare parts based on historical data, failure analysis, and input from operators/ engineers.
- Analyze die maintenance costs and identify areas for cost reduction.
Senior Engineer AS DIE Maintenance Department - Samarth industries
(2024-07 - 2025-02)
- Lead a team of 8+ technicians in the maintenance and repair of dies, molds, and tooling equipment.
- Implement preventive maintenance schedules
- Implementation & Sustenance of the Poka-yoke, Kaizen, and 5s system
- Conducted routine maintenance and repairs on various tools, molds, and dies
- Team leadership and training
- Root cause analysis
- Preventive maintenance
DIE MAINTAINANCE ENGINEER - SIGMA ELECTRIC MANUFACTURING
(2020-08 - 2024-07)
- Lead a team of 22 technicians in the maintenance and repair of dies, molds, and tooling equipment.
- Implement preventive maintenance schedules, reducing unplanned downtime by 99%.
- Collaborate with engineering and production teams to improve tool designs, resulting in 95% decrease in production defects.
- Streamline tool room operations, reducing tool replacement time by 85% and saving 10lac in annual expenses.
- Train new technicians and provide ongoing professional development to enhance team skills and productivity.
- Conducted routine maintenance and repairs on various tools, molds, and dies.
- Assisted in diagnosing tooling issues and implementing effective solutions to minimize downtime.
- Collaborated with the tool design team to offer insights for design improvements.
- Contributed to the development of standard operating procedures for tool maintenance and repair.
- Target ZERO DEFECTS ZERO ACCIDENTS ZERO BREAKDOWNS
TOOL AND DIE MAINTENANCE TRAINEE - JAYA HIND PVT LTD AKURDI
(2019-02 - 2020-08)
Tool and die maintenance
- Die maintenance and repair
- Tooling operations
- Preventive maintenance
- Team leadership and training
- Root cause analysis
- Problem-solving
- Cross-functional collaboration
- Documention IMS Internal And external
- Managing Team Including diploma trainee engineer, technicians & contract employees to deliver target with quality for full Customer Satisfaction & to achieve Company Goals.
- Plan & conducting for Process audit, Poka-yoke audit and follow up for closure of Non-conformance points.
- Implementation & Sustenance of the Poka-yoke, Kaizen, and 5s system
- Ensuring Internal Audit NC closure as per defined timeline
- Monitoring analysis MTBF&MTTR
