Rishab Bhadoriya
Process / CCR Engineer | Cement Plant Operations | VRM · Roller Press · Kiln
Hire this person
Send a job offer directly to this candidate
About
Results-driven Process / CCR Engineer with 2.6+ years of cross-country cement plant experience (India & Nepal). Hands-on CCR control of kiln up to 4,000 TPD, VRM grinding up to 525 TPH, and Roller Press + Ball Mill circuits. Proficient in KHD, Pfeiffer (MVR / MPS), LNVT equipment and ABB & FLSmidth SCADA platforms. Diploma in Cement Technology (CGPA 8.49/10) from RGPV University. Actively seeking CCR / Process Engineer roles in INDIA & GCC.
Experience
Junior Engineer – Process / CCR - Sagar Cements (M) Pvt. Ltd. - Jeerabad, Dhar, MP
(2026-02)
Plant: KHD Kiln Ø3.4m × 54m | 2,400 TPD Clinker | 4% slope
- Operate CCR for full-plant control: raw mill, cement mill, coal mill & kiln — ensuring stable 2,400 TPD output
- Manage Roller Press Finish Grinding (Raw Mill) – KHD RPZM13 170/140 at 220 TPH
- Run Cement Mill (Roller Press + Ball Mill): KHD RPZM13 + KHD BM Ø2.8m×7m — 140 TPH OPC / 160 TPH PPC
- Control coal mill (Ball Mill, 30 TPH); manage fuel fineness and quality targets
- Monitor kiln feed, speed, temperatures and cooler efficiency; initiate corrective actions on process deviations
- Prepare detailed stoppage reports and shift production logs; conduct crash stop sampling and circuit analysis
- Supervise grinding media charging, diaphragm cleaning, and chamber sampling on Ball Mill
Process Engineer (Junior Engineer) - Ghorahi Cement Industry Pvt. Ltd. - Ghorahi, Nepal
(2024-03 - 2026-02)
Mar 2024 – Mar 2025 under DET | Mar 2025 – Feb 2026 under Junior Engineer. Plant: KHD Kiln Ø4.2m × 65m | Slope 3.5% | 3,500–4,000 TPD Clinker | Double-String 6-Stage ILC Preheater | IKN Pendulum Cooler
- Operated CCR for large-scale integrated plant covering raw grinding, pyro-processing & finish grinding at up to 4,000 TPD
- Controlled Raw Grinding VRM – Pfeiffer MVR 5600 R-4 at 525 TPH; optimized separator speed & differential pressure for target raw meal fineness
- Managed Cement VRM – Pfeiffer MVR 3070 C-4 at 70 TPH; monitored vibration, hydraulic pressure & product quality
- Operated Clinker Grinding RP + Ball Mill (RP Z7 170/90 + LNVT BM Ø3.0m × 10m) for OPC/PPC production
- Controlled Coal Grinding VRM – Pfeiffer MPS 250 BK at 39 TPH; maintained inert gas safety protocol and coal fineness targets
- Supervised 6-stage ILC preheater calciner & IKN pendulum cooler; sustained stable kiln torque, NOx, and free lime
- Coordinated with maintenance & quality teams on process deviations for minimum production downtime
Education
Diploma - Cement Technology - RGPV University, Bhopal, MP (2020 - 2023)
Senior Secondary (XII) - Board of Secondary Education, Bhopal, MP (2018 - 2019)
Higher Secondary (X) - Board of Secondary Education, Bhopal, MP (2016 - 2017)
Industrial Training - Integrated cement plant operations - Birla Cement Plant, Satna, MP (2022-07 - 2022-08)
