Rupesh Umbarkar
Senior Production Supervisor with 12+ years in Plant Operations & Production Management
About
A dynamic professional with above 12 years of rich experience in Plant Operations, Production Planning &
• Control, Operation &
• Maintenance, Environment Health &
• Safety, Process Improvements, Quality Assurance and Man power Management. Presently associated with Henkel Adhesives technologies india Private Limited, Navi Mumbai as Senior Production Supervisor (Production). Expertise in managing the plant operations & production related activities by ensuring optimal utilization of resources. Significantly engaged in implementing ISO standards along with 5S &
• SHE techniques for improving the plant operations along with energy conservation for cost savings. An effective communicator with excellent relationship building, interpersonal skills & problem solving abilities. Possess a flexible & detail oriented attitude.
Experience
Senior Supervisor (Production) - Henkel CAC Private Limited - Navi Mumbai
(2010-02 - 2018-12)
- Handling various processes of Polyester Resin Solution (condensation process) & Polyurethane Resin Solution (Addition & Chain Ext.) by PLC (Piconet) SCADA/DCS technology.
- Preparing and maintaining the logsheets of production during production process.
- Accountable for managing the entire shop floor activities with production planning including ERP entries.
- Preparing the PRD (Production Run Details), monitoring the consumption of R.M & production of F.G along with the other activities of input and output data related with production by ERP & SAP system.
- Responsible for inter-departmental RM planning for day to day production requirements.
- Ensuring accomplishment of the desired quality & optimum quantity of FG.
- Managing the final packing of Polyester Resin Solution, Polyurethane Resin Solution & Polyisocyanate Resin Solution by the Semi-Auto Filling Machine.
- Implementing SHE & 5S techniques in every sector.
- Supervising the Jr. Supervisor, Co-workers, Foremen, Helper and Contract Worker.
- Conducting regular training for the Co-workers on SHE, ISO and 5S.
- Handling various activities related to logistics, inventory control & warehousing activity.
- Executing activities related to transfer memo and dispatch of FG as per the requirement.
- 5'S team leader of defined area.
- Team member of Fire Fighting team (Fire Extinguisher).
- Successfully implemented process improvements techniques, viz. SHE, ISO 9001:2015, ISO 14001:2015 & OHSAS 18001:2007, 5S for enhancing the operational efficiency.
- After completion & operation of 3rd phase expansion (Unit III) in Jan.2007 our turnover increases four times.
- Number of cost saving suggestion & implementation done during day by day working.
- Operational suggestions like Recirculation Pump, Reflux system during synthesis is effectively proved and implemented.
Junior Chemist (Production) - Henkel CAC Private Limited - Navi Mumbai
(2007-02 - 2010-01)
Production & Lab Chemist - UNIROSE TEXTILES PVT. LTD.
(2006-03 - 2007-01)
Process Technician - SUDITI TEXTILES INDUSTRIES PVT. LTD. - Pawane, Navi Mumbai
(2003-08 - 2006-02)
Education
M.Sc - Chemistry - Madurai University (2013)
M.B.A - Operation Management - S.M.UNIVERSITY (2011)
B.Sc. - Chemistry - Mumbai University (2003)

