Plant Manager, LPG Operations - MAKEEN Energy India Pvt Ltd. - Motihari
(2024-06)
Functional responsibility as a Plant manager for smooth operation without breakdown with documented procedure with the assisting team accordance to OISD Rules.
- Responsibility to achieve daily bottling target and to meet daily market demands and ensure nil pendency of indent at day indent, safety and Minimize breakdown to achieve daily bottling target.
- Coordinating with IOCL Officers interdepartmental activities for effective Operation and Maintenance of Plant.
- Implement new equipment preventive/predictive maintenance strategies for 100% availability.
- Planning, optimizing, monitoring and utilization of available resources including man, machinery, and material.
- Target to achieve zero break down and scheduled bottling volume.
- Ensure quality production (zero defect cylinder).
- To coordinate closely with IOCL to attain set bottling target (5000 MT/carousel/ month during normal hour operation (without OT/extended hour/Sunday/Holiday operation).
- Attending MDSA audit, OISD Audit as per OISD Std. 144.
- Maintain proper inventory of critical spares to avoid major breakdown.
- Ensuring timely supplies of right Quality and Quantity with NIL pendency and hence ensuring Marketing Profitability.
- Planning and coordination with HPCL to enhance Monthly Bottling Targets and planning for manpower duty roster on weekly basis.
- Organize and give Toolbox Talks to the contract workers to make them understand importance of safety.
- Coordinating with internal and external customers to meet full demand.
- Inventory Control: Inventory management.
- On daily Basis review report/MIS/inventory requirement to higher authority of IOCL and MEIPL.
- Plant logistics, procurement and vendor engagement.
Plant Manager, LPG Operations - Meena LPG Industries - Baitalpur, Uttar Pradesh
(2023-11 - 2024-03)
- Responsibility to achieve daily bottling targets and to meet daily market demands and ensure nil pending of indent at day indent, safety and Minimize breakdown to achieve daily bottling target.
- Maintain proper inventory of critical spares to avoid major breakdown.
- Ensuring timely supplies of right Quality and Quantity with NIL pendency of Indent.
- Negotiated contracts with vendors to acquire competitive prices and quality products.
- Trained and guided team members to maintain high productivity and performance metrics.
- Planning and coordination with PSUs to enhance Monthly Bottling Targets and also planning for Manpower duty roster on weekly basis.
- Coordinating with PSUs Officers interdepartmental activities for effective Operation and Maintenance of Plant.
- Organize and give Toolbox Talks to the contract workers to make them understand importance of safety.
- Coordinating with internal and external customers to meet full demand.
- Inventory Control: Inventory management.
- On daily Basis review report/MIS/inventory requirement to higher authority of PSUs and SIPL.
Operation & Maintenance Officer - SINCLUS Engineering Pvt. Ltd, Mumbai. - BPCL, Piyala (Faridabad)
(2020-12 - 2022-11)
Involved in leading a team of associates like Engineers, Supervisors, Technicians, and Technical Operators in Operation Maintenance & Troubleshooting of various Plant Machinery like Pumps (LPG, Service Water, Fire Water), Reciprocating & Screw Compressors (LPG, Air), Diesel Generators & Engines, LPG Filling Carousels, Electronic Gas Detectors, Chain Conveyor Systems, Gearboxes, Blowers, Exhaust Fans, Control Valves, Fire Water Hydrant System & Plant Safety Systems.
- Ensure compliance with the health and safety aspects of Fire Protection systems like a Sprinkler system, Deluge valve, Hydrant system, Gas flooding system, Water monitor, fire extinguishers, fire water pump sets, and jockey pump with in-depth knowledge of maintenance and testing.
- Conduct periodic testing of Pressure Vessels, Piping & Instrumentation devices to ensure 100% upkeep of Equipment's Operation & Safety.
- Maintain records for Operation, Maintenance, and Safety. Focus on the performance monitoring of assets by detailed equipment Data Analysis, Reliability Study, Technical Monitoring, Root Cause Analysis.
- Implement new equipment preventive/predictive maintenance strategies for 100% availability.
- Focus on capital improvement and major operational repair effectiveness and efficiency projects for increasing the safety, quality, and productivity of the Plant.
- Plan and maintain machinery historical database for analyzing machinery life cycle and machinery spares inventory monitoring and management.
- Involved in the operation and maintenance of LPG TT Loading Pumps, LPG Bottling Pump and LPG Compressor to ensure proper functioning of the tripping system.
- Update inventory of critical spares to avoid major breakdown within the given budget. Prepare and implement plant budget and expenses.
- Coordinate activities related to installing, commissioning and maintenance of LPG Equipment, Instrumentation and Automation Systems.
- Participate in various types of audit and inspections namely External Audit as per OISD, Internal Safety audit (ISA), Maintenance and Inspection audit, Security Audit, and Electrical Safety Audit.
- Maintain fire and safety equipment like Fire engine shed, Pump House, Pipeline Transfer (PLT), monitoring of all ROVs & MOVs, and lining the pipeline for pipeline transfer.
- Adhered to safety measures and production execution standards, as well as guiding the technicians to perform the operations uniformly to ensure consistent output.
Operation & Maintenance Officer - Core Energy Systems Pvt Ltd - BPCL, Piyala (Faidabad)
(2016-10 - 2020-11)
- Ensured effective supervision of LPG Bottling Operations including manpower handling and deployment for shift duty.
- Managed operations & maintenance, employee training, quality assurance, and pressure testing of vessels, including breakdown maintenance, and reduction in downtime with planned maintenance.
- Implemented Preventive Maintenance Schedule. Daily/weekly checks of all equipment in the filling Shed & also, DG, Air Compressor, LPG Pump & Compressor, Fire Engine etc.
- Focused on calibration and configuration of field instruments like Level Transmitters, Differential Pressure Transmitters, Temperature Transmitters, pressure gauges, and temperature Gauges.
- Maintained control valves, on/off valves, motor-operated valves, and Level Transmitters. Monitored Cylinder inventory.
- Inspected market return cylinders and recommended credit. Managed vessel lineup for bulk decantation.
- Managed in-house Hydro testing of DPT Cylinders.
- Conducted training for contract workmen and permanent staff of BPCL.
