Asst. Manager - Crystal Crop Protection Ltd.
(2025-12)
- Provided technical support and conducted system walkdowns to ensure proper installation, operation, and maintenance of equipment and systems
- Reviewed and validated P&IDs, Isometrics, GA drawings, and line lists prior to pre-commissioning activities
- Participated in HAZOP, HAZID, and SIMOPS, LOPA and Risk assessment reviews to enhance process safety and risk mitigation, Hazardoius narea classification, PSV scenarios, Bow-Tie analysis
- Adherence to PSM 14 elements. And hazard analysis (PHA/HAZOP/LOPA) for chemical plant operations, identifying and mitigating high-risk scenarios
- Conducted incident investigations using root cause analysis, implementing corrective actions that prevented recurrence. Ensured systems are ready for RFSU (Ready for Start-Up) certification
- Familiar with Management of Change (MOC) and Pre-Startup Safety Review (PSSR) requirements
- Knowledge of Asset Integrity Management (AIM), preventive maintenance, and inspection strategies
- Promoted and adhered to HSE (Health, Safety, Environment) policies and fostered a strong safety culture
- Participated in RC audits covering PSM elements including SOP, PTW, MOC, PSSR, HAZOP, and Mechanical Integrity, in which Verified compliance of PSV, SIS, ESD, gas detection, fire protection, and hazardous chemical handling systems
- Reviewed P&IDs and safety documents, conducted field audits, and supported gap closure with Operations, Maintenance, and EHS teams
- Pursuing NEBOSHs PSM with elements Process safety leadership, Management of Process Risc, Process safety Hazard Control and Fire and Exlplosion control
Process Engineer - Asian Paints polymer Pvt. Ltd.
(2024-07 - 2025-11)
PMC: Toyo Engineering
- Engineering for VAM and VAE plant
- Technical Discussion with the Vendor and TOYO as consultant to Finalize the specification
- Reviewing IPDS of flow meters, control valve, Restriction orifice
- P&ID, Hazop review, Equipment list preparation, control philosophy, ulility requirement
- Tank calibration sheets, Nozzle Detailing and its Orientation, GAD, Drawings of mech. Seal, pump cross section. Review
- Experience supporting HAZOP, HAZID, What-If Analysis, LOPA, and Process Risk Assessment studies
- Knowledge of Process Hazard Analysis (PHA) methodologies and risk mitigation strategies
- Experience reviewing Safety Critical Elements (SCEs) and performance standards
- Working knowledge of Permit to Work (PTW), Isolation (LOTO), Confined Space Entry, Hot Work, and Line Breaking procedures
- Understanding of Fire & Explosion Protection, hazardous area classification, and ignition source control
- Familiar with Pressure Relief Systems, PSV philosophy, emergency depressurization, and overpressure protection
- Knowledge of Emergency Response Planning, incident investigation, and root cause analysis
- Understanding of Safe Plant Start-up, Shutdown, and Commissioning activities
- Pump hydraulics, Control valve sizing, Control Valve sizing. and control valve calculation
- Line sizing, equipment sizing, Supported SIL/SIF reviews and process safety compliance activities
- Involved in MOC, PSSR, RCFA, PTW, and LOTO implementation
- Assisted in PSV/relief system verification as per API 520/521
Process Engineer Sr. Executive - Deepak Nitrite Ltd.
(2022-11 - 2024-06)
Department: Technical Service
- Technical support to production in nitro plant
- Completion of ERT Training. Emergency response team
- Pressure drop calculation, line sizing, tank calibration, loop testing, leak testing, pump trials
- Punch listing, mechanical completion (MC) certification, and handover from construction
- Calculations related to CT and Chillers, Performance Assessment of boilers through Direct and indirect efficiency As per BEE Standards
- Conducted Job Safety Analysis (JSA) and Permit to Work (PTW) compliance verification during shutdown and commissioning activities
- Involved in incident investigation and Root Cause Failure Analysis (RCFA) for process wupsets and near-miss events
- Completed ADIS from MSBTE, meanwhile doing NEBOSH IGC. (IG-1 and IG-2 Risk Management) from Nist Global
- Technical discussion with vendor, reactor design and its utility calculation
- Sizing of cooling tower and chillers
- Storage and handling of flammable and combustible chemical by NFPA 30, Studies Hazardous area classification
- MVR of capacity 3 M3/Hr. of initial small plant and in 2nd phase for 15 M3/hr
- Looking for Utility mainly For Cooling tower, Chillers (Compression and Absorption), FBC Boiler
Shift Field Engineer - Reliance Industries Ltd., Jamnagar - Jamnagar, Gujarat, India
(2017-06 - 2022-11)
Working in AGR J3- Gasification in Reliance Industries Limited
- Process & quality monitoring. Norms and efficiency monitoring. Troubleshoot of all process parameters and equipment condition for smooth operation of the plant
- Identify and analyse Plant Performance deviations. Perform root cause analysis
- Pre-commissioning and commissioning of J3 OGBL AGR plant
- Shutdown activities like isolating process streams, depressurizing systems, cleaning tanks, inspecting critical components, and conducting necessary repairs or replacements
- Activities related to Pre-commissioning includes energizing of machines, flushing and cleaning lines, leak testing, running of equipment, running of electrical motors, dry run, etc
- Understand, evaluate and review the basic engineering design documents like PFD, P&ID
- Process design calculations for the improvement schemes
- Pressure drop calculation, line sizing
- Pump and control valve sizing
- Energy Balance and Mass Balance calculation
- Participate in plant performance audits as per set guidelines
Shift in-Charge - Rama Krishi Rasayan - Loni Kalbhor, Pune
(2013-07)
Company including three plants: 140 TPD-SULPHURIC ACID (Sulphur burning 3+1 DCDA plant) + OLEUM plant+450 TPD-SSP+NPK and GSSP plant
- Conducting experiments and maintaining plant parameters, temperature and pressure drop during the process
- Utilize heat recovery options; working closely with process chemists and chemical technicians to ensure maximum output levels and the efficient running of the production facility
- Record and analyses the data such as on-site daily water consumption in DM plant, process equipment's water consumption such as boiler, cooling towers etc., conductivity readings in DM units. Frequency to run regeneration process
- Strictly maintain acid quality and water quality for boiler, acid dilution
