Sai Krishna

Senior Quality Engineer with 9 years of experience in Automotive, Die Casting, and Houseware manufacturing. Experienced in Quality Assurance, PPAP, APQP, PFMEA, Control Plans, SPC, MSA, 8D Problem Solving, Root Cause Analysis, Customer Complaint Handling, Internal & External Audits, and Process Improvement. Proven track record of reducing rejection PPM, improving product quality, implementing Lean Manufacturing and Kaizen initiatives, and ensuring compliance with ISO 9001 and customer quality standards.

Senior Engineer Quality at Armwest Miraitech India Private Limited (2025-09 – Present)

• Developing new parts as per the customer requirements
• Applied APQP and Quality Core Tools to support new product introduction and process validation
• Prepared PPAP, APQP, PFMEA, Control Plan and Process Flow documents
• Managed customer complaints using 8D methodology and implemented corrective actions
• Supported internal and customer audits
• Reduced process defects through continuous improvement initiatives
• Participated in customer audits and third-party audits, ensuring successful compliance
• Coordinated with production, maintenance, and design teams during new product development and process improvements
• Maintained quality documentation in accordance with ISO 9001/IATF 16949 requirements
• Performed Root Cause Analysis (RCA) using 5 Why, Fishbone Diagram, and 8D methodology for customer and internal complaints

Quality Engineer at Magnum MI Steel Pvt Ltd (2023-06 – 2025-04)

• Prepared and submitted PPAP documents including PSW, PFMEA, Control Plan, Process Flow Diagram, MSA, and SPC
• Conducted Internal and External Quality Audits
• Developed quality standards that reduced defects by 10%
• Demonstrated strong knowledge and application of core tools in quality management
• Developed customer-specific quality documentation
• Implemented KAIZEN and POKA-YOKE methodologies, enhancing production efficiency
• Conducting RED BIN ANALYSIS Meeting with CFT for reducing rejection
• Analyzing and finding root cause analysis for internal rejection
• Preparing SOP and work instructions, Quality alerts
• Implemented Corrective and Preventive Actions (CAPA) to reduce recurring defects and improve process stability

Executive Quality at ALF Engineering Pvt Ltd (2019-09 – 2023-06)

• Prepared PPAP documents for new product trials, ensuring successful approval processes
• Conducted incoming, in-process, and final inspections to ensure product quality
• Managed calibration records for measuring instruments and ensured timely calibration
• Developed and implemented quality control systems, improving production efficiency by 15%
• Monitored quality performance and conducted layout inspections to meet specifications
• Inspected and tested materials, equipment, and processes, reducing production defects by 12%
• Collaborated with cross-functional teams to drive continuous improvement in quality processes
• Monitored non-conforming materials and ensured proper segregation and disposition
• Coordinated with cross-functional teams to improve product quality

Graduate Engineer Trainee (G.E.T.) at Bharat Forge Ltd, India (2017-08 – 2019-08)

• Handled instruments and prepared check sheets for quality inspections
• Applied GD&T knowledge to ensure product specifications met engineering requirements
• Identified root causes of quality issues, contributing to a 10% reduction in rejection PPM
• Performed incoming, in-process, and final quality inspections using standard measuring instruments
• Prepared inspection check sheets, First Piece Inspection (FPI) reports, and Pre-Dispatch Inspection (PDI) reports
• Performed Root Cause Analysis (5 Why, Fishbone) for quality issues, contributing to a 10% reduction in rejection PPM
• Prepared PDI reports and implemented KAIZEN & POKA-YOKE activities on the shop floor
• Participated in internal quality audits and ensured adherence to quality procedures and work instructions
• Assisted senior quality engineers in continuous improvement and cost reduction activities

B. Tech/B.E. in Mechanical Engineering – Gokula Krishna College of Engineering, India (2017)

12th Grade (Intermediate) in Telugu Medium (2013)

10th Grade (Secondary School Certificate) in Telugu Medium (2011)