Sai vishal Varma

Senior Embedded Test Engineer with ~4 years of experience in Automotive HIL Testing (Manual & Automated), ECU validation, and V-Cycle based software verification at ZF India Pvt. Ltd. Skilled in CAN/CAN FD, UDS diagnostics, I/O testing, test specification development, and test automation on dSPACE HIL systems. Delivered validation across global OEM programs (BMW, Audi, Stellantis, JLR, FAW). Immediate joiner.

Senior Embedded Test Engineer - ZF India Pvt. Ltd. - Hyderabad

(2022-07 - 2026-06)

Automotive Transmission – 8HP Gen4 (6 global OEM programs incl. BMW, Audi, Stellantis, JLR)

• Designed and executed HIL test cases and test specifications for transmission software on dSPACE Scalexio, covering shift logic, torque control, and fault injection, following V-Cycle methodology.
• Performed CAN, CAN FD, and UDS-based diagnostics and I/O testing using ControlDesk; isolated root causes of software faults across software/hardware boundary conditions.
• Automated regression suites in Micronova EXAM, reducing manual regression effort by ~35% and enabling unattended overnight runs.
• Validated ECU software builds through functional, integration, and regression testing; identified and tracked defects with structured root cause analysis in IBM DOORS.
• Achieved 98%+ requirement traceability coverage in IBM DOORS, ensuring ASPICE SWE.6 compliance; delivered zero-defect release reports two weeks ahead.
• Provided calibration support using ETAS INCA; authored ISO 26262-compliant test reports and collaborated with cross-functional teams across Germany, China, and India in Agile sprints.

B.Tech - Electronics & Communication Engineering - Kakatiya Institute of Technology and Science (2022)