Saibabu Routhu
Manager – Electrical & Automation
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About
Electrical & Automation Manager with over 16 years of strategic leadership in project execution and maintenance operations within advanced automotive manufacturing environments. Demonstrates deep expertise in automation technologies including PLCs, SCADA, and Drives, with a strong track record in commissioning, preventive maintenance, and system reliability. Skilled in managing cross-functional teams and coordinating with vendors to ensure seamless operations and compliance with safety standards.
Proven ability to drive continuous improvement initiatives that enhance equipment uptime, reduce operational costs, and strengthen regulatory adherence. Adept at aligning engineering and production Common goals to achieve operational excellence through data-driven decision-making and technical innovation.
Experience
Manager – Electrical & Automation - Exel Rubber Pvt. Ltd. - Hyderabad, India
(2023)
- Oversaw commissioning of advanced machinery and automation systems
- Develop and implement predictive, preventive, and breakdown maintenance schedules for the facility's machinery and equipment, minimizing downtime and maximizing operational efficiency.
- Work in close collaboration with cross functional teams to ensure smooth operations
- Safety and Regulatory Compliance Ensure adherence to health, safety, and environmental regulations within the project/maintenance operations.
- Continuous Improvement Initiatives, identify opportunities for process improvements and lead initiatives aimed at enhancing the efficiency and reliability of Project/maintenance operations
- Strong technical expertise in mechanical, electrical, and hydraulic systems, particularly in Automotive Tire/Inner Tube/Bladder/Rubber Track/Rubber Components manufacturing machinery.
- Hands-on Machinery Installation and Commissioning Ensure hands -on involvement in the commissioning of all machinery, including overseeing installation, calibration, and operational setup.
- Training and Staff Development, provide training and guidance to down level staff on effective Training Needs
- Reporting and Performance Metrics, Prepare and present detailed reports on Project & maintenance activities, machinery performance metrics, and overall equipment status to the top management.
Deputy Manager - Exel Rubber Pvt. Ltd. - Hyderabad, India
(2022 - 2023)
Assistant Manager - Exel Rubber Pvt. Ltd. - Hyderabad, India
(2017 - 2022)
Officer - Exel Rubber Pvt. Ltd. - Hyderabad, India
(2012 - 2017)
Supervisor - Exel Rubber Pvt. Ltd. - Hyderabad, India
(2010 - 2012)
Maintenance Supervisor - Amrutha International - Hyderabad, India
(2009 - 2010)
- Supervised electrical & Mechanical maintenance and troubleshooting activities
- Ensured equipment reliability and safety compliance
Contract Junior Lecturer – Electrical - Government Junior College
(2005 - 2006)
Education
Bachelor of Technology - Electrical and Electronics Engineering - J.R.N RVD University, Rajasthan (2006 - 2009)
Diploma - Electrical & Electronics Engineering - State Board of Technical Education, Andhra Pradesh (2002 - 2005)
