Saji

20 years of proficient work experience in Middle East as Quality Controller and Production supervisor of Ready mix, Block Factory & Material Testing laboratory. Extensive experience in geotechnical materials testing services covering the selection, testing, quality control, evaluation, failure investigation and inspection of construction materials.

Quality

Control of Readymix Concrete, Involved in implementing quality assurance procedures based ASTM and British Standards procedures and guidelines.

Quality Controller at AAMAL CEMENT INDUSTRIES (2011-01 – Present)

• Check on the customers complaints and responds them with suitable clarification.
• Solving and preventing all quality related problems, strictly enforcing company quality standards, recording all laboratory concrete reports.
• Responsible for plant inspections, all production activity of plant and quality control of raw materials, the approval and selection of suppliers.
• Training both production and delivery personal at plants with regard to concrete uniformity consistency and designed strength parameters.
• Assisting the DGM in promoting company and company's interest. Overall control of site management before and during concrete supply.
• Ensure that all company departments is efficiently resource with personal and equipments; where deviancies or opportunities for improvement and identified, recommended to dgm to take appropriate action.
• Ensure that all activities are strictly followed with the current company policy and particularly with respect to heath and safety.
• Ensure high level of service to internal and external customers and company quality management procedure operation guidelines etc.
• Conducting meeting with client's consultants and contractors to finalized the technical issues and proposed the suitable mix design based on project requirements and satisfy both of them.
• Co ordination with the external laboratories for material testing and trial mixes.
• Develop and evaluate new products, proceed technology and business opportunities and participate in the implementation of such.

Quality Controller at Saudi Readymix Concrete Co. (2009-01 – 2011-12)

• Arrange and demonstrate the batching plant trial of different type of concrete mixes & Dealing with consultants for laboratory and plant trial mixes.
• Technical knowledge of different type of concrete that high performance/durable concrete/light weight concrete/self compacting concrete/flowable concrete.
• Different types of cements, cement replacement materials like silica fumes, super pozz, fly ash, ggbs ect and different type of plasticizers and retarders and Viscosity modifying agents, their properties.
• Good knowledge of computer mix design software like seemix, mix and beton mix, cusum statical analysis for ready mix concrete & solid, hollow & paving blocks, as specified by the consultant and clients.
• All physical and chemical testing, as per BS, ASTM and DIN standard of raw material (Cement, water and aggregate) and finished products. monitors the status of ready mixed concrete production and Laboratory equipmements calibration.
• Laboratory testing supervion and implematation of the quality plan.

Site Lab Supervisor at Furo Penissular (2008-01 – 2009-12)

Working as Site Supervisor at New Doha International Airport.

• Ensures a tidy workplace in the central laboratory.
• Examines and prepares samples for testing.
• Carries out all physical tests and checks the test results.
• Calculates and checks the test results and assists in the preparation of the reports.
• Reviews final test reports as directed by the Head of material testing division.
• Maintains and calibrates test equipment.
• Carries out sampling, testing and non - destructive testing on site.
• Provide timely, accurate service in response to the Head of material testing division requests.
• Participate with the in organizing the testing activities.
• Control testing activities during construction projects; spot check data for errors.
• Meet with inspectors, engineers, contractors, and/or developers to determine corrective action required when there are discrepancies between work done and the approved plans, specifications and standards.
• Perform calculations and operate computer software.
• Maintain and repair materials testing equipment as necessary.
• Obtain necessary data and design pavement structural sections.
• Evaluate tests on asphalt concrete.
• Take samples of construction materials for examination or analysis in laboratories.
• Assist in the development of the Quality Management System of the company.
• Ensures that tests are carried with integrity and accuracy and that test equipment are functioning in good condition.

Quality Controller & Production Supervisor at Universal Concrete Products Ltd. Co. (Unimix) L.L.C (1995-01 – 2008-12)

One of the biggest ready mix company at Middle East.

• Technical knowledge of different type of concrete that high performance/durable concrete/light weight concrete/self compacting concrete/flowable concrete.
• Different types of cements, cement replacement materials like silica fumes, super pozz, fly ash, ggbs ect and different type of plasticizers and retarders and Viscosity modifying agents, their properties.
• Good knowledge of mix design for ready mix concrete & solid, hollow & paving blocks, as specified by the consultant and clients.
• Concrete batch plant inspection, Control the cost of production and other production expenses.
• Documentation as per ISO requirement and Implements the relevant procedures and work instructions within the technical departments.
• Ensure timely in-house and external calibration of laboratory testing machinery and equipments.
• All physical and chemical testing, as per BS, ASTM and DIN standard of raw material (Cement, water and aggregate) and finished products.
• Monitors the status of ready mixed concrete production, Chemical testing of Soil, Aggregates & water as per BS, ASTM, DIN & Dubai Municipality standards.

Bachelor of Science in Chemistry – Calicut University

Diploma in Computer Application