Manager – Maintenance Department at Rucha Engineers Private Limited (2024-11 – Present)
Global Tier-1 automotive component manufacturer & supplies of press parts, structural elements, transmission system, exhaust system, etc. to the OEMs worldwide with 11-World class manufacturing facilities and with the exceptional growth trajectory a sale of about 130million USD. Electrical & Mechanical Maintenance Work.
- Responsible for the maintenance of total 428 machines which includes the 7 Hydraulic press machines, 18 Mechanical press machines, 200+ SPMs, 80+ robots & welding shop maintenance.
- Handling All utility, DG, compressor, ETP, STP, including 11kva to 33kva
- Achieving the MTTR & MTBF values within the desired management targets.
- Leading the entire maintenance team having the capacity of 25+ technicians in the variable categories.
- Root cause Analysis, Why why Analysis and Fault Tree Analysis (FTA) for breakdown.
- Handling monthly allotted budgets for the plant maintenance, repairs and other spares based on the priority & criticalities
- Critical Spares management
- Set & Met budgeted goals daily, weekly, monthly & yearly basis.
- Implementing the all the maintenance KMI, KPI & Improvement initiatives by using all the Step-5 method of TPM.
- Ensuring the Team KAIZEN daily to work towards the TPM excellence award.
- Presenting & collecting input with the top-level management on the Monthly review which includes all the maintenance related activities, energy consumption, power, water & fuel consumptions, Monthly budget reduction for the Maintenance activities.
Maintenance In-charge at Sanvee Technology (2018-12 – 2024-10)
Sheet Metal Fabrication Supplier and Machine Builders to OEMS. Electrical & Mechanical Maintenance Work.
- Maintain QMS for ISO-9001 and EMS for ISO14001:2004 Records.
- Root cause Analysis, Why why Analysis for breakdown.
- Monitor and Maintain MTTR & MTBF With in norms.
- Participation of KAIZEN, CFT.
- Maintenance and operation of Compressors & Gen Set up to 500 KVA.
- Erection and maintenance of MIG welding and Arc Welding Machines.
- Erection and Maintenance of EOT Cranes up to 30T.
- Critical Spares management.
- Carry out Preventive and Predictive Maintenance.
- Handle & maintaining of TNEB IE: 1956 RULE-46.
Assistant Manager – Maintenance Department at ICE Steel 1 India Pvt Ltd (2018-05 – 2018-11)
Sheet Metal Fabrication Supplier to Leading Automobile OEMS. Electrical & Mechanical Maintenance Work.
- Carry out Preventive and Predictive Maintenance and Time based and Condition based Maintenance (TBM & CBM).
- Maintain QMS for ISO-9001 and EMS for ISO14001:2004 Records.
- Root cause Analysis, Why why Analysis and Fault Tree Analysis (FTA) for breakdown.
- Monitor and Maintain MTTR & MTBF With in norms.
- Maintenance and operation of Compressors up to 100 HP & Gen Set up to 1000 KVA.
- Maintenance and Operation of CNC Plasma Cutting Machine.
- Maintenance and Operation of CNC Oxy Cutting Machine.
- Erection and maintenance of MIG welding and Arc Welding Machines.
- Maintenance and Operation of Shot Blasting Machines.
- Erection and Maintenance of EOT Cranes up to 30T.
- Critical Spares management.
- Handle & maintaining of TNEB IE: 1956 RULE-46.
ADMIN EXECUTIVE at LIONS MATRICULATION SCHOOL (2015-11 – 2018-04)
Administration and Maintenance.
- Installation, Maintenance and Servicing all types of Motors.
- Maintenance and operation of lightings.
- Erection and Maintenance of all domestic appliances.
- Maintenance and operation of Generators.
- Maintenance and Operation of Power panel boards.
Senior Engineer-Plant Maintenance Department at Neel Auto Private Ltd (2011-01 – 2015-06)
Sheet Metal Fabrication supplier to M/s.TVSM ltd. Electrical Maintenance Work.
- Carry out Preventive and Predictive Maintenance and Time based and Condition based Maintenance (TBM & CBM).
- Maintain QMS for ISO-TS16949:2009, EMS for ISO14001:2004 Records.
- Root cause Analysis, Why why Analysis and Fault Tree Analysis (FTA) for breakdown.
- Maintain TPM Records and Activities for PM Pillar and JH Pillar.
- Monitor and Maintain MTTR & MTBF With in norms.
- Participation of KAIZEN, CFT.
- RM Cost (Repair and Maintenance) control.
- Maintenance and operation of Screw Compressors & Gen Set.
- Maintenance and Service of All Pumps and Motors.
- Maintenance and Operation of Cooling Towers and Chiller Units up to 250 TR Capacity.
- Maintenance of SPM Machines like Boring, Milling and Rotary machines.
- Erection and maintenance of Spot and Projection Welding Machines.
- Erection and maintenance of Seam welding Machines.
- Erection and maintenance of MIG welding and TIG Welding Machines.
- Erection and Maintenance of Electrical and Pneumatic Hoists up to 0.5T.
- Erection and Maintenance of EOT Cranes up to 10T.
- Erection and Maintenance of Pneumatic and welding jigs and Fixtures.
- Maintenance and Service of Electrical and Pneumatic Hand tools like Grinding, Drilling, Buffing and Retapping.
- Critical Spares management.
- Carry out Preventive and Predictive Maintenance.
Executive-Maintenance (Electrical and Mechanical) at Prabha Engineers (2007-08 – 2011-01)
Sheet Metal Fabrication supplier to M/s.Ashok Leyland. Electrical & Mechanical Maintenance Work.
- Installation, Maintenance and Servicing all types of AC and DC Motors.
- Erection and maintenance of Spot welding & Mig Welding.
- Maintenance and operation of Compressors & Gen Set up to 1250 KVA.
- Carry out Preventive and Predictive Maintenance
- Maintain QMS for ISO-TS16949:2009, EMS For ISO14001:2004 Records.
- Root cause Analysis for breakdown
- Member in TQM. Participation of KAIZEN, POKA YOKA
- Handle & maintaining of TNEB IE:1956 RULE-46,63
- Spares management.
