Sam Paulraj
Senior Engineer in Electrical Maintenance
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About
Experienced Electrical Engineer with 10+ years in maintenance and troubleshooting of industrial machinery, electrical systems, and instrumentation. Proficient in PLC programming, HMI systems, servo motors, VFD drives, and preventive maintenance planning. Strong team management skills with proven track record of improving machine uptime and equipment reliability.
Experience
Senior Engineer (Electrical Engineer) at Motherson Electronics Components Pvt Ltd (2025-09 – Present)
Working as Electrical Engineer in Maintenance Department, managing machinery troubleshooting and team operations.
- Knowledge and troubleshooting experience in Seajong machines, glue machine, pick and place machine, welding machine, curing machine
- Basic knowledge and idea about automation inspection line
- Knowledge and troubleshooting experience of Servo Motors, VFD Drives, and Different types of Electrical Instruments
- MTTR based action plan and corrective action
- Tossing report and tossing based corrective action taken
- Spare arrangements and quantity monitoring
- Line UPH monitor and UPH loss based on corrective actions
- Shift reports summary prepared
- Managed a team of 12 technicians per shift
Team Member (Electrical Engineer) at Apollo Tyres Ltd (2015-06 – 2025-09)
Worked as Electrical Engineer in Maintenance Department at PCR plant, responsible for machinery maintenance and troubleshooting.
- Knowledge and troubleshooting experience in Hydraulic presses, GT IL Lubing machine, Tyre Vent Trimming machine and Uniformity machine
- Knowledge and troubleshooting experience of Servo Motors, Induction Motor, AC Drives, and Different types of Electrical Instruments
- Knowledge and troubleshooting experience of Instrumentations like RTD, Limit Switches, Pneumatic Valves etc
- Planning and implementing preventive maintenance schedules of various machineries and instruments to increase machine uptime and equipment reliability
- MTTR based action plan and corrective action
- Breakdown maintenance and continuous improvement activities of Electrical & Instrumentation, Updating Daily break down data
- Identifying & maintaining critical spare & updating records
- Responsible for maintaining the checklists and relevant documents as per audit documents
- Knowledge and troubleshooting experience in PLC program with (RSLOGIC 5000 & STUDIO5000) about Allen Bradley, HMI programming Allen Bradley (Factory Talk View Studio ME), Weintex HMI
- Knowledge and troubleshooting experience in Hik robot camera type barcode reader and Keyence amplifier, Zebra barcode scanner
- New NPI line installations and line up process handling
- Supported PQ and IQ processes during new NPI line setup
Education
B.Tech in EEE (Electrical and Electronics Engineering) – Crescent University, Vandalur (2021)
Diploma in EEE (Electrical and Electronics Engineering) – K.L.N Polytechnic College, Madurai (2015)
SSLC – Nadar Hr. Sec. School, Madurai (2012)
