Welding Engineer - INCO INTERNATIONAL FZCO - Dubai
(2025-03)
Managed welding operations for the Hail & Ghasha Development project, focusing on API 650 storage tanks and ASME Sec VIII Div 2 NGL storage spheres.
- Developed and qualified WPS, PQR, and WQT in strict accordance with AGES requirements.
- Prepared comprehensive WPS/PQR documentation for various codes, including ASME BPV Codes (Sec IX) and API 650.
- Demonstrated expertise in welding diverse materials such as CS, Inconel Alloy 020, SS316L, and LTCS.
- Created detailed Weld Books for both site and shop welding activities.
- Developed and implemented Weld Plans, Weld Repair Procedures, and Quality Manuals.
- Spearheaded the development of a semi-automatic FCAW process for NGL Storage Spheres, enhancing efficiency.
- Trained welders and welding operators on SMAW, FCAW, SAW, and GTAW processes.
- Oversaw the monitoring, maintenance, and development of welding consumables and equipment.
- Maintained accurate welder continuity records and issued corrective actions for high repair rates.
- Ensured strict adherence to ASME SEC I, SEC II, SEC VIII, and Sec IX codes.
- Reviewed and maintained QC documentation, inspection and regulatory compliance, data sheets, QC plans, ITPs, and check sheets.
- Witnessed and reviewed WPS/PQR/WQT, ensuring compliance with project specifications.
- Conducted inspections of welding work and witnessed various NDT methods, demonstrating a strong understanding of welding procedures and qualification.
Deputy Manager Welding - WORLDWIDE OILFIELD MACHINE PVT LTD
(2018-12 - 2025-02)
- Verified material filler metal test certificates against ASME SEC II Part C requirements.
- Coordinated lab testing and witnessed third-party inspections.
- Assessed and ensured compliance with MDMT requirements as per technical data sheets.
- Calculated and managed welding consumable requirements for the entire project.
- Specialized in Overlay processes for Gate Valves, Ball Valves, BOP, and Choke Bodies.
- Prepared WPS/PQR compliant with ASME BPV Codes (Sec IX), European codes (EN-15614), IS 7307, IS7310, API 6A, API 16A, API 16C, API 6D, and API Spec Q1.
- Developed Overlay Weld Plans, Weld Repair Procedures, and Quality Manuals.
- Pioneered new overlay techniques, including twin wire technology, and improved existing methods.
- Trained welders and welding operators on SMAW, GMAW, SAW, and GTAW processes.
- Managed the monitoring, maintenance, and development of welding consumables and equipment.
- Implemented and monitored WPS and Weld Plans on the shop floor, with extensive experience in welding CS, SS, and Alloy steels using SMAW, GTAW, GMAW, and SAW.
- Maintained accurate welder continuity records and addressed issues with high repair rates.
- Led inspection activities, including material identification, part inspection, setup and welding inspection, NDT verification, heat treatment, hydrostatic testing, and painting inspection.
- Monitored welding parameters, preheat, and interpass temperatures, providing guidance to achieve required welding chemistry.
- Demonstrated comprehensive knowledge of ASME SEC I, SEC II, SEC VIII, and Sec IX codes.
- Reviewed and maintained QC documentation, inspection and regulatory compliance, data sheets, QC plans, ITPs, and check sheets.
- Witnessed and reviewed WPS/PQR/WQT.
- Procured new manual welding machines and specialized welding consumables (Inconel 625 wire and electrode) per project requirements.
- Calculated weld costing for projects and provided estimates to the costing team.
- Organized and conducted pre-inspection meetings to ensure smooth project execution and coordination.
- Performed material identification and verified raw material certificates and product compliance with approved drawings.
- Successfully managed annual API audits.
- Ensured the implementation of Quality Control Plans and procedures.
- Conducted welding inspections and witnessed NDT, demonstrating a strong understanding of welding procedures and qualifications.
QA/QC Welding Engineer - LARSEN & TOUBRO MFY OMAN LLC
(2017-11 - 2018-12)
- Qualified and renewed welders in all positions according to AWS D1.1 and API 1104 standards.
- Conducted surveillance of welding activities before, during, and after the process.
- Performed visual inspection of structural and piping fit-ups and welds.
- Issued warning letters to welders and foremen for non-compliance with instructions.
- Provided training to welders on SMAW, FCAW, GTAW, and SAW processes.
- Monitored and maintained welding consumables and equipment.
- Cleared hold points as per Inspection Test Plans (ITPs).
- Performed random spot checks, verifying welder IDs, consumable compliance with WPS, and material thickness.
- Gained experience in welding CS, LTCS, and Alloy steels of various grades using SMAW, GTAW, and FCAW processes.
- Managed inspection activities, including material identification, part inspection, setup and welding inspection, NDT stage verification, heat treatment, and hydrostatic testing.
- Ensured compliance with PWHT requirements as per ASME Sec VIII Div 3.
- Monitored welding parameters, preheat, and interpass temperatures, guiding welders to achieve required welding chemistry.
- Controlled repair rates and managed Non-Conformance Reports (NCRs).
QC/Welding Engineer - WORLDWIDE OILFIELD MACHINE PVT LTD
(2015-07 - 2017-10)
- Verified material filler metal test certificates against ASME SEC II Part C requirements.
- Developed and managed WPS, PQR, and welder approvals for Indian Army projects (Gp-500 and PGP bomb) with ARDE.
- Controlled manpower and optimized utilization based on project needs.
- Cleared hold points as per Inspection Test Plans (ITPs).
- Performed local PWHT operations and programming as per job requirements.
- Qualified and renewed welders in all positions according to AWS D1.1 and API 1104 standards.
- Conducted surveillance of welding activities before, during, and after the process.
- Performed visual inspection of structural and piping fit-ups and welds.
- Issued warning letters to welders and foremen for non-compliance with instructions.
- Provided training to welders on SMAW, FCAW, GTAW, and SAW processes.
- Monitored and maintained welding consumables and equipment.
- Performed random spot checks, verifying welder IDs, consumable compliance with WPS, and material thickness.
- Gained experience in welding CS, LTCS, and Alloy steels of various grades using SMAW, GTAW, and FCAW processes.
- Managed inspection activities, including material identification, part inspection, setup and welding inspection, NDT stage verification, heat treatment, and hydrostatic testing.
- Ensured compliance with PWHT requirements as per ASME Sec VIII Div 3.
- Monitored welding parameters, preheat, and interpass temperatures, guiding welders to achieve required welding chemistry.
- Controlled repair rates and managed Non-Conformance Reports (NCRs).
- Qualified and renewed welders in all positions according to relevant codes.
- Prepared WPS/PQR documentation for various codes, including ASME BPV Codes (Sec IX) and European codes (EN-15614).
- Developed Weld Plans, Weld Repair Procedures, and Quality Manuals.
- Contributed to the development of new welding techniques and improvements to existing ones.
- Trained welders and welding operators on SMAW, GMAW, FCAW, SAW, and GTAW processes.
- Monitored, maintained, and developed welding consumables and equipment.
- Implemented and monitored WPS and Weld Plans on the shop floor.
- Possesses extensive experience in welding CS, SS, and Alloy steels of various grades using SMAW, GTAW, GMAW, FCAW, and SAW processes.
- Prepared and maintained welder continuity records.
- Managed inspection activities, including material identification, part inspection, setup and welding inspection, NDT stage verification, heat treatment, hydrostatic testing, and painting inspection.
- Monitored welding parameters, preheat, and interpass temperatures, providing guidance to achieve required welding chemistry.
- Demonstrated expertise in ASME SEC I, SEC II, SEC VIII, and Sec IX codes.
- Reviewed and maintained QC documentation, inspection and regulatory compliance, data sheets, QC plans, ITPs, and check sheets.
- Witnessed and reviewed WPS/PQR/WQT.
- Organized and conducted pre-inspection meetings for project execution and coordination.
- Performed material identification and verified raw material certificates and product compliance with approved drawings.
- Ensured the implementation of Quality Control Plans and procedures.
- Represented the company at required inspections with independent representatives.
- Conducted welding inspections and witnessed NDT, demonstrating a strong understanding of welding procedures and qualifications.
- Possesses knowledge of material identification and testing according to national and international standards like ASME Section II, Section VIII, and Section IX.
- Executed welder qualification and prepared WPS/WPQR as per ASME Sec IX.
- Conducted material inspection, reviewing Test Certificates against Standards and Purchase Orders.
- Managed and controlled all technical aspects of shop floor welding activities, including preparation and planning.
- Performed fit-up inspection, welding visual inspection, and monitored welding parameters.
- Planned machine utilization to ensure smooth project execution and successful completion.
- Managed shop floor documentation.
- Reviewed and approved WPS/PQR, and witnessed Welder Qualification Tests.
- Verified robotic welding penetration using Spectroscopy Method.
- Conducted vendor assessments, expediting, and pre-dispatch inspections.
- Coordinated with clients for dispatch clearance.
- Monitored NCRs, analyzed root causes, and implemented solutions.
Turbo Industries Pvt. Ltd.
(2013-10 - 2015-06)
- Executed welder qualification and prepared WPS/WPQR as per ASME Sec IX.
- Conducted material inspection, reviewing Test Certificates against Standards and Purchase Orders.
- Managed and controlled all technical aspects of shop floor welding activities, including preparation and planning.
- Performed fit-up inspection, welding visual inspection, and monitored welding parameters.
- Planned machine utilization to ensure smooth project execution and successful completion.
- Managed shop floor documentation.
- Reviewed and approved WPS/PQR, and witnessed Welder Qualification Tests.
- Verified robotic welding penetration using Spectroscopy Method.
- Conducted vendor assessments, expediting, and pre-dispatch inspections.
- Coordinated with clients for dispatch clearance.
- Monitored NCRs, analyzed root causes, and implemented solutions.
