Sanjay Patil

Highly motivated Production Engineer experienced in automotive manufacturing processes. Identifies and implements ongoing process IATF documents & process improvements across series. Knowledgeable in current regulations for compliant production with zero defect & inventory control SAP Systems and PP&MM Module.

Production Incharge at Electronics India circuits Pvt Ltd (2026-03 – Present)

• Production and operations management
• Direct and coordinate daily SMT Production activities to meet production schedules, Quality standards, and cost objectives
• Monitor and improve key performance indicators KPI (OEE, Cycle Time, First Yield Pass)
• Oversee the setup, Programming, and operation of all SMT Process including Drilling, Routing, PIT, Etching, Plating, Solder Masking, Printing, Ident printing, FPT etc.
• Basic understanding of CNC machine operations and safety protocols & Knowledge of basic measuring tools (Vernier calipers, micrometers, gauges, thickness meter)
• Investigates root causes of SMT defects and implements corrective and preventive actions (CAPA) to reduce scrap and rework
• Good knowledge of double side & Multilayer PCB manufacturing process with High productivity & defect free job with production targets achieving, minimizing downtime, customer requirements
• Training production team members, coordinating with safety, 5S, and Kaizen initiatives, reducing rejection, rework, and material wastage, minimum breakdown

Sr Engineer | Dept.-Production at Varroc Engineering Ltd. (Lighting Division) (2010-05 – 2025-12)

• IATF 16949:2016 Certificate documents requirement working & Good Knowledge for Operation Related Documents
• IATF Requirement Document Creation & implementing (WI, IG, Control plan, PFD, PFMEA, PDS, Packing standard, SPC, Validation, Skill Matrix, Contingency Plan)
• MIS Report in daily & monthly (OEE, SCRAP, POR, DASHBOARD, SMED, Pareto, 4M Docs, IHR review) Prepared & maintain the document related with Production
• Proficiency in computer software programs such as Microsoft Office, Excel, outlook, PowerPoint, ERP and SAP systems
• Develop and maintain production processes, procedures, and work instructions
• Design and implement process improvements to increase production efficiency and reduce downtime
• Work closely with the production team to resolve production issues and ensure high quality standards
• Provide training and support to production team members on process improvements and new technology
• Optimising the manufacturing processes to improve production efficiency, reduce costs and enhance product quality
• Maintain and control inventory management in SAP. Good knowledge in SAP PP Module & MM Module, BOM Details
• Create Purchase requisitions & Purchase Order requirement material Manage & control with SAP Systems
• Knowledge of fishbone diagram, 8D, TPM, 7 QC Tool, PDCA Cycle, CTQ Analysis, Red Bin Analysis
• Daily monitoring of customer / In-house rejection, present in DWM meeting, In-depth Analysis, define path, period close looping and to avoid repeat concern
• Analyze production data to identify correct problems and performed root cause analysis and implements corrective & preventive actions to solve process problem & Customer complaints
• Participant in regular training sessions to stay updated on best practices and emerging technologies
• Develop and implement production schedules and work closely with the planning department to meet customer demands
• Trained employees in safe equipment operation and monitored workplace environment to maintain health and safety standards
• Attend Production Planning meeting & implementing with proper customer requirement

Diploma in Plastic Engineering – Shivaji University, Kolhapur

H.S.C in Maharashtra State Board – Shivaji University, Kolhapur (2006)

S.S.C in Maharashtra State Board – Shivaji University, Kolhapur (2004)