Santhosh Deva

Manufacturing & Production Engineer with experience in manufacturing operations, process optimization, assembly line improvement, lean manufacturing, production planning, and continuous improvement initiatives. Skilled in OEE analysis, Kaizen, 5S, SOP development, root cause analysis, takt time optimization, manufacturing process planning, and cross-functional collaboration. Experienced in supporting CNC machining operations, shop-floor activities, manufacturing readiness, and process improvement projects.

Holds MSc in Production Engineering & Operations Management from Coventry University, UK.

Warehouse Team Leader - Wellesbourne Distribution Park - UK

(2024-10)

• Lead operational activities ensuring smooth inbound, outbound, and inventory management processes.
• Analyze workflows and implement process improvements to improve productivity and operational efficiency.
• Coordinate with cross-functional teams to streamline logistics and inventory accuracy.
• Apply data-driven problem-solving techniques to reduce bottlenecks and improve operational performance.

Production Engineer - ATS Chem Equipments Pvt Ltd - Namakkal

(2022-04 - 2023-08)

• Conducted machine capacity analysis and implemented process improvements to improve OEE and production efficiency.
• Supported manufacturing process planning and shop-floor implementation activities.
• Participated in Kaizen events, Gemba walks, and continuous improvement initiatives.
• Created CNC/CADCAM programs for milling and turning operations including 4 & 5-axis machining centers.
• Supported lean transformation initiatives and standard work development.
• Managed New Product Introduction (NPI) activities ensuring timely project execution.
• Collaborated with production, quality, and engineering teams to improve manufacturing processes and operational efficiency.

Manufacturing Engineer - Yazaki Corporation Pvt Ltd - Chennai

(2021-10 - 2022-03)

• Optimized wiring harness manufacturing processes ensuring compliance with automotive manufacturing standards.
• Implemented Lean Manufacturing and Kaizen initiatives improving production efficiency.
• Managed assembly line balancing, takt time optimization, and bottleneck analysis.
• Developed SOPs, process control documentation, and supported manufacturing process improvements.
• Collaborated with cross-functional teams including quality, logistics, and engineering departments.
• Performed root cause analysis and implemented corrective actions to reduce defects and improve reliability.
• Improved production efficiency by 18% and reduced defects/rework costs by 25% through process optimization.

MSc - Production Engineering & Operations Management - Coventry University (2023-09 - 2024-06)

Bachelor of Engineering - Mechanical Engineering - Rajalakshmi Engineering College (2017 - 2021)