PRODUCTION MANAGER - VALEO PRODUCTS - HYDERABAD - Hyderabad
(2024-01)
- Implemented Lean manufacturing principles, resulting in a 20% increase in Overall Equipment Effectiveness (OEE).
- Ensured safe equipment use and scheduled predictive maintenance.
- Operated Niehoff German machines to optimise production efficiency and Ensuring daily usages of materials in ERP.
- Focused on New Product Development (NPD) and researching new applications.
- Produced Solar Panel PV ribbons according to the client's TDS.
- Developed and implemented production strategies closely and monitored results with better efficiency.
- Estimate costs and set the quality standards.
- Implemented and maintained Scrap & Rejection reduction concepts using 3M's.
QUALITY MANAGER - MN AUTO PRODUCTS PVT. LTD. - COIMBATORE - Coimbatore
(2023-01 - 2024-12)
Buzzers, Decorative LED Lamps, Flashers, Melody Makers, Reverse horns, Wiring Harnesses, and much more. Leading manufacturer of auto electrical products for automobiles under the brand name "SUPER".
- Organizing and conducting internal audits (System, Process & Product).
- Coordinating 3rd party & customer audits & implementation of audit findings with addressing Customer Specific Requirements.
- Improvement of process capability for identified quality characteristics with Failure analysis.
- Implemented Quality Functional Deployment (QFD) and Kanban system effectively.
- Using Value Stream Mapping (VSM) tool to destroy non-value activities and concentrate only on valued activities.
- Monitored 7 tools of quality, including CAPA & 8D, to enhance product quality & reduce NC.
- Maintaining the calibration of all equipments and tools in accordance with the methods and procedure established.
- Controlled operational output by implementing quality.
- Reduced workplace incidents by implementing occupational health and safety requirements (OSHAS).
- Submit DPR's, job cards, DWM on performance and progress on daily basis.
- Monitor the production processes and adjust schedules as needed to deliver the goods on time.
- Be responsible for the selection and maintenance of the equipments.
- Set daily, weekly, and monthly objectives, communicating them to all employees by giving adequate trainings.
ASST. PRODUCTION MANAGER - COPTECH WIRE INDUSTRIES - COIMBATORE - Coimbatore
(2017-01 - 2023-12)
Manufacturer of Aqua group (texmo) Flat Cables for submersible motor & pumps.
- Managed manpower allocation across shifts to ensure balanced workload distribution (24 x 7).
- Managed daily operations in production facility, optimising workflow and enhancing efficiency.
- Implemented process optimisation and Lean, Six Sigma concepts to improve productivity.
- Produced PVC wires, cables, winding coils, and profile rods for various applications.
- Coordinated with multiple departments (CFT) to streamline production processes, reduce downtime and costs.
- Stayed up-to-date on industry developments to identify business opportunities to increase production.
- Negotiated and renewed contracts with customers and suppliers.
- Planning job cards according to PO & instructing operators to work according to it.
- Calculating the time taken to complete a job with rated speed for OEE.
PRODUCTION ENGINEER - WIREMANN INDUSTRIES - BENGALURU - Bengaluru
(2016-01 - 2017-12)
Produced Walna, Kopperplant, and Insulon products in a manufacturing facilities to produce Wire, Copper, PVC, XLPE and other cables.
- Expertise in PVC Wires & Cables, Annealed Bare Copper wires.
- Regularly planned and organised maintenance of machinery and equipment.
- Conducted testings as per ISI standards; maintained records and documentation for BIS inspections to support quality assurance.
- Implemented and documented CE, ISI & ISO 9001 standards as Management Representative; conducted monthly MRM meetings to ensure compliance.
- Evaluated strategies to optimise 100% labour utilisation.
- Ensure the safe use of equipment and schedule regular preventive maintenance.
- Identify workers pain area and change that into gain area.
- Evaluate Each Station of the Manufacturing process to ensure maximum efficiency with 100% quality.
- Train New Employees on how to use Machinery safely and follow SOP's.
QUALITY ENGINEER - KAMADHENU WIRES - COIMBATORE - Coimbatore
(2013-01 - 2016-12)
- Implemented and maintained Quality Management System (QMS) to ensure compliance and enhance product quality.
- Addressed customer complaints, warranty issues, and returned products.
- Developed Power-Flex wires and cables to meet industry standards.
- Prepared and submitted reports to managers on product malfunctions with corrective actions.
- Managed documentation for quality assurance activities, ensuring traceability and compliance.
- Checked and recorded incoming raw materials, with quality verification against established specifications and updated it in inventory systems.
- Reviewed customer feedback to identify quality improvement opportunities and enhance customer delight with PDIR.
- Preparing global action plan to improve customer & in-process quality by "Zero Defect Target".
- Preparation of poka yoke concepts and implemented sucessfully.
- Ensuring inspection methods are well documented to ensure compliance within all standards.
