Satheesh Kumar

Accomplished Senior Engineer with a decade of extensive experience in optimizing production processes for plastic components, new product development specializing in injection molding. Proven expertise in driving operational efficiency, reducing costs, and implementing innovative solutions through initiatives such as Kaizen and Lean Manufacturing. Demonstrated ability to enhance productivity by leading cross-functional teams, standardizing maintenance protocols, and utilizing IoT-based technologies to monitor machine performance.

Successful in executing complex projects, including the development of family molds and contamination control systems, resulting in significant improvements in product quality and process efficiency. Passionate about continuous improvement, training and development, and upholding industry standards to achieve excellence in production management and operational integrity.

Senior Engineer at Panasonic Life Solutions India (2024-06 – Present)

• Directed daily molding operations for electronic components, consistently achieving production targets while maintaining high-quality standards.
• Optimized manpower allocation and shopfloor planning to enhance workforce productivity and operational efficiency.
• Spearheaded Kaizen initiatives and Quality Control Circles (QCC) to reduce manufacturing costs and cycle times through targeted improvements.
• Established and standardized preventive maintenance schedules for molding machines, extending equipment lifespan and minimizing unplanned breakdowns.
• Implemented IoT-based monitoring systems for improved machine performance tracking, which significantly reduced downtime and increased overall efficiency.
• Collaborated cross-functionally with engineering, quality, and maintenance teams to identify and resolve operational bottlenecks, significantly enhancing output efficiency.
• Strengthened inventory and material planning processes to ensure seamless and uninterrupted material flow.

Senior Engineer at Amber Enterprises (2022-09 – 2024-06)

• Managed shift manpower and monitored material consumption to ensure achievement of production targets consistently.
• Supervised the production of AC and automotive plastic parts, including compressors, insulators, and child components.
• Conducted thorough rejection and downtime analysis; implemented corrective actions that significantly improved yield and operational efficiency.
• Collaborated with engineering and manufacturing teams on mold design and new product development initiatives.
• Coordinated with maintenance teams for effective troubleshooting and the execution of preventive maintenance programs, enhancing machine uptime.
• Designed and established molding processes, workstations, and automation solutions to optimize operational workflows.

Production Engineer at Vignesh Polymers (2018-11 – 2022-08)

• Operated and supervised injection molding machines (100T–850T) to consistently achieve daily production targets.
• Troubleshot machine and mold issues, effectively coordinating with maintenance teams to restore operations promptly.
• Trained and mentored operators, enhancing shift productivity and ensuring strict adherence to standard operating procedures (SOPs).
• Maintained accurate shift logs and production reports while conducting defect analysis to drive continuous improvement initiatives.
• Supported new mold trials and validations, guaranteeing a seamless transition to mass production readiness.

Trainee at Faurecia Interior Systems (2017-09 – 2018-09)

• Operated and assisted in the efficient running of injection molding machines under supervision, gaining hands-on experience in production workflows.
• Supported mold setup and changeovers, ensuring first-part quality checks to maintain high standards and minimize downtime.
• Observed and practiced adjustments to process parameters, focusing on cycle time optimization and scrap reduction initiatives.
• Collaborated with team members to enhance operational efficiency and contribute to continuous improvement efforts in the production process.

B.Tech / B.E. in Mechanical Engineering – apollo priyadhasham institute of technology (2017)

12th in English – Tamil Nadu (2013)

10th in English – Tamil Nadu (2011)