Satish Kumar

Diploma in Electronics Engineering with practical experience in SMT line quality inspection, process troubleshooting, quality documentation, and electronics manufacturing. Looking to work as a Quality & Process Engineer to manage line inspections, First Piece Approvals, defect reduction, and shop-floor quality documentation effectively.

Process Engineer (Quality Department - SMT Line) - Allied India Technologies Pvt. Ltd. - Kundli, Haryana

(2025-07)

• Handling SMT line process quality control, defect troubleshooting, and line inspection for LED lighting PCBs.
• Conducting and verifying First Piece Approval (FPA) after shift start and model changeover for feeder setup, component polarity, and solder quality.
• Maintaining SMT Line Changeover Checklists (stencil inspection, feeder verification, solder paste thickness, and reflow profile).
• Recording hourly in-process quality check sheets and controlling SMT defects (solder bridging, tombstoning, misalignment, dry solder).
• Conducting Pre-Delivery Inspection (PDI) and preparing final dispatch quality inspection reports as per AQL standards.
• Performing Root Cause Analysis (RCA) using 5-Why analysis and Fishbone (Ishikawa) diagram to reduce line rework and touch-up defects.
• Maintaining Pareto charts for weekly defect prioritization and ensuring compliance with Work Instructions (WI) and 5S.

Quality & Process Engineer (IQC / IPQC) - RK Group of Companies (Radhika Opto Electronics Pvt. Ltd.) - Daman

(2019-10 - 2025-06)

• Handled incoming inspection (IQC) of raw materials such as bare PCBs, LED modules, glass lenses, plastic housings, and electronic components.
• Monitored IPQC across SMT, Manual Insertion (MI), and touch-up stations, and maintained daily defect records and inspection check sheets.
• Conducted 5-Why root cause analysis on recurring defects, maintained rejection tracking logs, and implemented 5S/3R shop-floor waste reduction.
• Prepared stage-wise defect trend charts and supported routine internal quality audits.

Quality Inspector (Assembly Line Quality) - Olight Company - Kundli, Haryana

(2017-08 - 2019-09)

• Conducted visual and dimensional inspections of lighting components and final assembled products as per quality standards.
• Monitored stage-wise assembly work, maintained daily line rejection logs, and supported routine line quality audits.

Process Engineer (Line Quality & Troubleshooting) - Delta Electronics Pvt. Ltd. - Ramnagar, Uttarakhand

(2015-07 - 2017-07)

• Handled process troubleshooting, defect verification, and rejection tracking on electronic assembly lines.
• Conducted line audits, verified operator adherence to model-wise Work Instructions (WI), and prepared daily defect charts.

Diploma - Electronics Engineering - Government Polytechnic Kashipur (UBTE Uttarakhand) (2015)

12th Standard (PCM) - Government Inter College Jhankat (2011)

10th Standard - Government Inter College Jhankat (2009)