Saurabh Kumar

QHSE & Quality Management professional with 9+ years of experience across Automotive, Oil & Gas and Defense. Expertise in ISO 9001:2015, API Spec Q1, internal and supplier audits, QMS implementation, risk assessment, CAPA, document control, regulatory compliance, operational training, management review and continuous improvement. Experienced in leading cross-functional quality initiatives, supporting audit readiness and promoting quality and safety culture.

Senior QMS Engineer | Deputy Management Representative - Bukaka Three D Pvt. Ltd. - Ghilot, Neemrana Rajasthan

(2025-11)

• Maintained ISO 9001:2015 and API Spec Q1 and API 11E compliant Quality Management Systems, ensuring 100% audit readiness and regulatory compliance.
• Coordinated certification audits, management reviews, CAPA implementation, document control, and risk assessments, driving continuous improvement initiatives.
• Developed and implemented the Quality Manual, Standard Operating Procedures (SOPs), Work Instructions, and controlled documentation for Sucker Rod Pump (SRP) manufacturing, ensuring compliance with ISO 9001:2015, API Spec Q1 and API 11E requirements.
• Led supplier qualification and audits for multiple vendors, enhancing supplier performance and reducing quality incidents.
• Partnered with Engineering, Production, and Procurement teams to strengthen QMS compliance and achieve operational excellence across cross-functional processes.
• Facilitated HIRA sessions, supported risk assessment initiatives, and conducted QMS and HSE training programs to enhance operational compliance and promote a proactive safety culture.

Technical Document Writer (QA & QMS) - GVR Technolabs Pvt. Ltd. (Defense Research & Development Organization -SSPL) - New Delhi

(2024-02 - 2025-11)

• Supported ISO 9001:2015 and DRDO DQRS quality systems with robust controlled documentation, SOPs, and Quality Manual updates.
• Prepared comprehensive audit records and CAPA documentation, contributing to successful internal and external audits.
• Conducted internal audits, managed document revision control, and ensured full audit readiness for defense projects.

Senior Quality Assurance Engineer - Appar Autotech - Gurugram

(2022-04 - 2024-01)

• Managed end-to-end supplier and customer quality activities, including PPAP, APQP, PFMEA, and Control Plan development for new product introductions.
• Resolved customer complaints using 8D and CAPA methodologies, achieving significant reduction in repeat issues and improved customer satisfaction.
• Supported NPD projects, calibration management, and process/product audits, ensuring compliance with automotive and manufacturing standards.

Quality Engineer - Presswell Tools & Components - Faridabad

(2016-06 - 2021-03)

• Executed incoming, in-process, and final inspections with material testing and Poka-Yoke verification, maintaining IATF 16949:2016 product quality standards.
• Led CAPA initiatives, 5S implementation, and customer complaint resolution, resulting in measurable process improvements and reduced defects.
• Generated quality reports and drove continuous improvement projects to enhance manufacturing efficiency.

B.Tech. - Mechanical Engineering - Bundelkhand University (2012 - 2016)