Senior Engineer – Plant Maintenance - Messer Cutting Systems
(2021-02)
Responsible for overall plant maintenance activities including breakdown and preventive maintenance, AMC and statutory calendars, PM and AMC checklists, and compliance with ISO standards.
- Responsible for overall plant maintenance activities.
- Handle breakdown and preventive maintenance activities.
- Prepare and maintain AMC and statutory calendars.
- Prepare, maintain, and execute PM and AMC checklists.
- Working knowledge of Microsoft Teams and IoT systems.
- Good knowledge of 5S practices.
- Prepare and maintain IMS audit documentation for ISO 45001, ISO 9001, and ISO 14001.
- Maintain documents and records for TNEB, Electrical Inspectorate, and TNPCB compliance.
- Prepare statutory returns for TNPCB Hazardous Waste and E-Waste Management.
- Operate, maintain, and troubleshoot gantry-type CNC machines up to 5-axis.
- Operate and troubleshoot induction furnaces up to 560 KW.
- Operate, maintain, and troubleshoot assembly machines.
- Operate, maintain, and troubleshoot hydraulic presses up to 400 tons.
- Operation maintenance of 600 KVA Oil type transformers.
- Operation maintenance of VCB and ACB
- Operation maintenance of UPS up to 80 KVA
- Hands on Experience in Siemens plc. S7 200, S7 300.
- Operation maintenance and trouble shooting in Shot blasting Machine.
- Breakdown maintenance/ root cause analysis and corrective actions.
- Maintaining 500 KVA Cummins diesel generators.
- Maintaining 125KVA Ashok Leyland diesel generators.
- Operation maintenance and Trouble shooting in screw type and reciprocating type compressors up to 350 cfm.
- Maintaining OTIS make Lift up to 540 Kg.
- Maintaining Centralized AC Daikin makes up to 12 Hp and split Ac.
- Operation maintenance and trouble shooting in plate washing machines.
- Sound Knowledge and trouble shooting in paint plant and packing oven.
- Operation and Maintenance and troubleshooting EOT Crane up to 8 Tons.
- Operation and Maintenance and troubleshooting conveyors and blowers up to 80 KW.
- Operation and maintenance of STP Plant
- Operation and maintenance of Gas plant
- Maintaining Civil and garden maintenance.
Engineer – Electrical Maintenance - Tube Products of India
(2014-11 - 2020-09)
Engineer for electrical maintenance responsible for breakdown and preventive maintenance, PM checklist preparation and execution.
- Engineer for electrical maintenance.
- Breakdown and Preventive Maintenance.
- Preparation of PM Checklist and executing the same.
- Operation maintenance and troubleshooting Tube Rolling Mills.
- Operation maintenance and troubleshooting Gantry type CNC up to 5Axis.
- Operation and trouble shooting in Induction furnaces up to 600 KW.
- Hands on Experience in Siemens PLC. S7 200, S7 300 S7 400.
- Hands on Experience in AB micro logic PLC 1200, 1400, 1500 & SLC 5/03 PLC.
- Operation maintenance of 800KVA up to 20000 KVA Oil type transformers.
- Operation maintenance and trouble shooting in Tempering and hardening furnaces up to 350kw.
- Sound Knowledge and trouble shooting in VFD and commissioning. (Telemechnique, altivar series, Schnider electric, ABB Drives, and Vacon Drives)
- Breakdown maintenance/ root cause analysis and corrective actions.
- Operation in Maintenance and troubleshooting in DC motors up to 172 KW.
- Operation in Maintenance and troubleshooting in Slip ring motors Up to 22 HP.
- Operation Maintenance and troubleshooting EOT Crane up to 55 Tons and Hoist.
- Operation maintenance and trouble shooting in conveyer system.
- Operation maintenance and Trouble shooting in screw type and reciprocating type compressors up to 1050 cfm.
- Maintaining 500 KVA Cummins diesel generators.
- Operation maintenance and trouble shooting in Chiller Unit.
- Sound Knowledge Maintenance and trouble shooting in Hydraulics and Pneumatics controls.
- Preventive Maintenance Calendar for all equipment and machine history card maintain
Team Member – Maintenance - Saint-Gobain Glass India Limited
(2012-07 - 2014-11)
- Shift In charge of electrical maintenance.
- Breakdown and Preventive Maintenance.
- Operation and trouble shooting in glass bending furnaces.
- Operation maintenance and trouble shooting in SPM machines.
- Operation maintenance and trouble shooting in assembly machines.
- Operation maintenance and trouble shooting in conveyer system.
- Basic operation of ABB robot and trouble shooting.
- Hands-on Experience in Siemens plc. S7 200, S7 300 and s7 400.
- Sound Knowledge and trouble shooting in VFD and commissioning. (Schneider electric, ABB drives, and wagon drives)
- Breakdown maintenance/ root cause analysis and corrective actions.
- Operation and trouble shooting in Kaeser Compressor up to 1080 cfm.
- Operation maintenance and trouble shooting in Chiller Unit.
- Operation maintenance and trouble shooting in Water Treatment Plant.
- Maintaining 625 KVA Cummins diesel generator.
- Sound Knowledge Maintenance and trouble shooting in Hydraulics and pneumatics controls.
- Preparation of PM Checklist and executing the same.
- Preventive Maintenance Calendar for all equipment.
Junior Executive – Maintenance - Wheels India Limited, Chennai - Chennai
(2009-07 - 2012-07)
Junior Executive in maintenance with hands-on experience in PLC programming, hydraulic press commissioning, and CNC operations.
- Hands on Experience in Siemens plc. S7 200, S7 300, and Allen Bradley plc.
- Hydraulic Press up to 2000Ton Erection and commissioning.
- Operation maintenance and trouble shooting in CNC up to 3Aixs.
- Sound Knowledge and trouble shooting in VFD and commissioning. (Telemechnique, altivar series, Schnider electric, Vacon drives)
- Basic operation of ABB robot and trouble shooting.
- Basic operation of Fanuc series 30-I model-B and power mate trouble shooting.
- Breakdown maintenance/ root cause analysis and corrective actions.
- Good Knowledge of Utility Equipment: Compressor, Chiller, Water Treatment Plant.
- TPM – Planned Maintenance Sub Committee activities like Equipment Failure & Breakdown analysis (thro Why – Why & PM Analysis)
- EOT Crane up to 40Tons, and hoist Erection and Commissioning.
- Operation and maintenance of STP and ETP Plant
- Sound Knowledge and trouble shooting in Heat Treatment Plant.
- Sound Knowledge and trouble shooting in paint plant.
- Operation and trouble shooting in electroplating and powder coating
