Shankar P G

Quality-focused Mechanical Engineer with over 25 years of experience in Inspection and Quality Control across Engineering, Procurement & Construction (EPC) projects, with a specialization in Mining & Mineral processing, Material handling Equipment's (Stackers, Reclaimers, Barrel Reclaimer, Wagon Tipplers, Ship Unloaders, Pipe conveyors, LDC etc…), Cement, Power, and Steel plant equipment. Proven expertise in Preparing, reviewing and approving Project Quality Plan (PQPs), Inspection Test Plans (ITPs), welding and NDT procedures and ensuring timely material delivery aligned with project schedules. Skilled in supplier evaluation, development, and quality audits to drive continuous improvement and compliance with global standards (ASTM, ASME, DIN, ISO, etc.).

ASNT Level II certified in UT, RT, PT, MPT, and VT. Committed to fostering operational excellence, enhancing product quality, and ensuring customer satisfaction through strategic quality management.

Sr. Manager – Supplier Quality Control - FLSmidth (P) Ltd - Chennai

(2005-07 - 2026-01)

FLSmidth is a global leader in providing engineering, equipment, and service solutions to the Cement, Mining and Mineral Processing industries. The company is committed to delivering high productivity, sustainable operations, and superior quality solutions to customers worldwide.

• Lead quality control functions for critical projects and global suppliers.
• Drive supplier development through audits, evaluations, training, and technical guidance.
• Manage and mentor QC Engineers & TPI Engineers, Overseeing performance and ensuring project compliance.
• Conduct root cause analysis and corrective action Why-Why, Pareto, Poka-Yoke) for supplier issues.
• Review and approve ITPs, NDT & Welding Procedures, PQPs, and project documentation.
• Perform critical component inspections and ensure adherence to FLS requirements and international standards.
• Interface with FLS - Global teams to review inspection documents for international suppliers.
• Resolve site quality issues by root cause analysis and implementation of preventive actions.
• Support Lean Manufacturing, Six Sigma, and Kaizen implementation across operations.
• Conduct internal audits (Office and FLS workshops) as certified auditor for IMS.
• Participate in SWOT analysis, Risk identification, and Strategic quality planning.

Engineer – Quality Control - SPIC-JEL Engineering Constructions Ltd - Chennai

(1998-06 - 2005-06)

Joint venture between SPIC and Jurong Engineering (Singapore), providing fabrication and supply of Power & Cement Plant equipment, Pressure Vessels, Windmill Towers, and Structural Fabrication.

• Developed PQPs, QAPs, and job-specific procedures for fabrication and welding.
• Performed in-process and final inspections (Welding, NDT, Dimensional, Pressure Testing).
• Prepared and qualified WPS, PQR & WPQ and Inspection procedures.
• Coordinated third-party inspections (Lloyds, DNV, NTPC, etc.).
• Ensured ISO 9001 documentation and reporting compliance.

Engineer – Production - Titanium Tantalum Products Ltd - Chennai

(1994-03 - 1998-06)

Specialized in Chemical plant equipment made from exotic metals (Titanium, Tantalum, Nickel, Hastelloy, etc.).

• Prepared BOMs and process plans based on fabrication drawings.
• Scheduled production activities and led shopfloor teams.
• Coordinated with QC team for performing Radiography, UT, DP, Hydro & Vacuum Tests.
• Led shutdown repair work for pressure vessels at client sites.
• Specialized in chemical plant equipment made from exotic metals (Titanium, Hastelloy, Tantalum, Zirconium, Nickel and its Alloys and Special Stainless Steels.)

B.Tech - Mechanical Engineering - Janardan Rai Nagar Rajasthan Vidyapeeth University

Diploma - Mechanical Engineering - State Board of Technical Education