Siva Kongara

Competent and result-oriented instrumentation professional with 9+ years of prolific experience in Pharma Instrumentation Maintenance, Emission Stack Analyser maintenance, Explosive Industries, and Automation Projects. Expertise in DCS &

• PLC handling, QAMS activities, CAP software management, HVAC &

• Water Plant operation, and PLC &

• HMI troubleshooting. Strong background in Engineering Documentation following cGMP, GMP &

• EU regulations. Technical leadership capabilities with proven experience in team management, maintenance planning, and project execution.

Instrumentation Lead (Associate-5) - Laurus Synthesis Pvt. Ltd.

(2025-08)

CDMO Leading Manufacture

Engineering Instrumentation, Water Plant & HVAC Lead (Executive) - Sionc Pharmaceuticals Pvt. Ltd. Unit-1, Vizag - Vishakhapatnam

(2022-01 - 2025-08)

USFDA and EUGMP Certified Company & Leading Manufacture

• Review and Approve for Calibration data like Pressure Gauge, Compound gauge, Vacuum Gauge, DTI, Pressure Transmitter, DPT, Temperature Sensor, Digital clocks, DTRI and Temperature Controller by using CAP software
• Review and approve the External Calibration certificates
• Follow the SOP's and Vendor Agreements Periodical Schedules
• Calibration of Control valve and Electro pneumatic Position transmitters
• Perform and Approve the Hooter alarm challenging study for DPT, CRT rooms, Testo data logger
• Servicing of Control vale and Solenoids valve (two way, 3 way) and also Gauge Pressure Transmitters and Differential Pressure Transmitters
• Performing overall activities pertaining to installation and commissioning of a field instruments control valves, motorized valve, transmitter, thermocouple, RTD, vibration sensor and panel wiring
• Loop checking cold loop and hot loop using current and voltage source Allen Bradley system
• Involved in Erection and Commissioning of API Plant and performed the activities like installation of Remote IO panel DI, DO, AI, AO Cards and Power supply modules
• Follow up and approve for the Weighing balance calibration and certificates on Govt
• Having knowledge in safety valves and related SOP's and Follow up the Hoist Calibration certificates in external Agency
• Follow the Water Plant and HVAC works (Filter cleaning, Pressure balancing, Maintenance, Regeneration, and Sanitization)
• Having Knowledge of Configuring and Fault of DCS, PLC, RTU, Communication and SCADA
• Follow up materials and External service persons
• Having knowledge in instruments of UTILITY for Nitrogen plant, Instrument air plant, Cooling towers and chillers
• Check and Calibration for the pH transmitter and Bottom discharge Centrifuge related inter locks
• Having knowledge of Engineering Documentation like CAPA, Change controls, Errata related works
• Maintenance of Control valves and ON-OFF Valves operations with smart positioners
• Preparing and Perform Preventive Maintenance, Calibration, HVAC Validation and Filter Cleaning, Temperature Mapping and other Schedules
• Follow the Calibrations, Validation and Temperature Mapping work orders and close the calibration books
• Having knowledge for Electrical related documents and Audits
• Checking and Maintenance of dryers and there operations like ANFD, RCVD, FBD
• Follow the All Door works for clean rooms
• Maintenance and calibration of Temperature and Rh sensors
• Having knowledge for SDS (Solvent dispensing system) from SDS to Reactor
• Having knowledge for SDS and Utility reactor automation system, Solvent recovery system and Hydrogenation automation system
• Follow the Clean room validations (HVAC, Water plant and Utility) and Trainings related work
• Prepare the protocols and reports (Temperature mapping, etc.) and Trainings related work
• Spares balance investigation and inventory control for all instruments' spare parts
• Having Knowledge in SAP
• Schedule preparation for Plant maintenance, planning and execution of the maintenance activities and its Documentation
• Leading and handling of the department of Instrumentation, water plant and HVAC responsible for the maintenance and engineering – new projects / existing facility modifications in the Plant
• Identifying the detailed engineering requirement and modification project in the respective functional area in compliance with the cGMP and EHS requirements
• Budget Preparation for all Projects and responsible for the recruitment of personnel for the respective functional area
• Plant engineering maintenance of manufacturing instruments/equipment, utility instruments/equipment and tank Farm related instruments
• Responsible for Preventive maintenance and Critical Maintenance, Planning annual Calibration Schedule and Annual Preventive Planner for the instruments and equipment's

Service Engineering for Filed Instruments - MAARS TECHNOLOGIES (ABB Authorized Channel Partner)

(2017-03 - 2021-12)

Manufacture of Instruments

Engineering (PC & MAC Operator) - USHODAYA ENTERPRISES PRESS

(2016-10 - 2017-01)

M.Sc - Electronics & Instrumentation - Efftronics Systems Pvt. Ltd (2016)

B.Sc - Electronics - N.R.K & K.S.R Gupta Degree College (2014)

Intermediate - Sri Harsha Junior College (2008)

SSC - ZPTC Boys High School (2006)