Sonu Kumar

Detail-oriented and Technical Quality Inspector with over 6 years of core experience specializing in the precision inspection of automotive tubes, sheet metal, and fluid transmission components. Expert in leveraging 7 QC Tools, Statistical Process Control (SPC), and Root Cause Analysis (RCA) to monitor production variations, minimize rejection rates, and drive continuous improvement. Proven track record at Imperial Auto Industries in ensuring 100% adherence to engineering blueprints and industry quality standards.

Possesses a strong analytical background complemented by a Bachelor of Science (B.Sc.) degree.

Quality Inspector - Imperial Auto Industries - Faridabad, Haryana

(2018-08 - 2024-11)

• Conducted rigorous visual, dimensional, and structural inspections of automotive tubes and fluid lines to ensure 100% adherence to engineering blueprints and GD&T requirements.
• Implemented Statistical Process Control (SPC) on the shop floor to proactively identify process shifts, successfully preventing the production of out-of-specification components.
• Utilized 7 QC Tools, including Pareto analysis and Ishikawa (Fishbone) diagrams, to investigate and resolve tube defects such as wrinkles, cracks, and ovality, contributing to a 15% reduction in scrap rates.
• Efficiently managed in-process and final inspection stages employing specialized measurement tools such as air gauges, micrometers, and bend-angle fixtures.
• Generated comprehensive daily quality reports, control charts, and Non-Conformance Reports (NCR) for management and engineering teams to maintain complete traceability.
• Actively participated in cross-functional teams to address recurring production floor anomalies and maintain high yield rates under ISO/IATF 16949 standards.

Bachelor of Science - B.Sc. - ODN College Daudnagar, Magadh University (Bodh Gaya, Bihar) (2015)