Manager - TRIO TECHIES SOLLUTION PVT LTD
(2024-12)
Maintenance Planning and Purchase
- Negotiated contracts reducing costs by 18% or improved supplier quality compliance by 22%
- Implemented a strategic supplier management system
- Managed a team of 5 members purchasing professionals, achieving a 15% increase in efficiency through the introduction of streamlined purchasing processes and advanced training program
- Developed and executed a comprehensive risk management plan
- Introduced a new vendor evaluation system, enhancing vendor performance by 25%
- Strategic supplier management
- Budget management improvement
- Purchase order processing system
- Lead a team of 20 maintenance professionals
- Developed a predictive maintenance program that reduced unplanned machine breakdowns by 30% significantly increasing production uptime
- Trained new hires and existing staff on best practices, safety compliance and advanced troubleshooting techniques
- Machine PLC program troubleshooting
- Machine PM plans and developments
- Maintain audit documents
- Managed inventory of critical spares, resulting in a 5% reduction in inventory costs
- Coordinated with other departments to ensure alignment of maintenance activities with production schedules
- Sensors, servo motors cover sand RCA machine healthiness check and update on every week
Deputy Manager - INDUTCH Composites Pvt Ltd.
(2023-01 - 2024-12)
- ISO documents maintain
- Auditing documents maintain
- EB documents maintain
- Controlling local allegation
- Coordination production team
- Maintenance of vacuum pumps
- Operation & Maintenance of heating system of olds using for wind turbine production
- HVAC system maintenance (chillers, cooling towers, AHU)
- ISO: 9001, 14001, 45001 related documents maintaining
- Maintaining Monthly PM for all the equipment
- Monitoring & Reducing the Energy consumption of plant
- Maintaining the MTTR, MTBF
- Vendor follow-up
- CNC machines maintenance
- Utility maintenance
Assistant Manager - TATA Toyo radiators LTD
(2020-01 - 2023-12)
Total plant maintenance, machine maintenance, utility maintenance, and documentation follow up
- Maintenance documents follow (MTTR, MTBF and BDR)
- Inventory documents follow-up
- Manpower managing
- EB documents
- Handing auditing's
- Safety documents
- Utility documents
- RCA machines maintenance
- Indirect purchasing (Spares)
- Brazing maintenance
- CNC machines maintenance
- Leak test machine maintenance
- Vacuum pumps, hydraulic pumps maintenance
- All type servo motors maintenance
Senior Engineer - OPG POWER GENERATION PVT LTD - Gummidipoondi, Tamilnadu
(2009-06 - 2020-12)
More than years of experience in the ELECTRICAL Field. Operating and maintaining a 1×180 MW and 3×80 MW Thermal Power Plant facility.
- Operation & maintenance of Auxiliary & Power Transformers from 2.5 MVA to 25 MVA
- Trouble shooting of all Electrical circuits, Control and protection circuits (HT Panels (6.6KV))
- Distribution transformer (OIL Type), Power control Centre and MCC panels with protections
- Periodic maintenance of all Electrical equipments ranging from LV – 415 to HV - 6.6KV volts
- Bus Couplers, LT/HT drives up to 2800KW, DG sets up to 0.5MVA, EOT cranes and Hoist up to 125 Tons
- Electrical Panel Erections and Lighting works
- Preparing protocols for all commissioning reports
- Perform Condition monitoring for all rotating equipment and make analysing reports
- In depth knowledge of Erection drawings, P&IDs and reviews of engineering drawings
- 3 Year Experience in SAP implementation, Shutdown Maintenance
- Condition monitoring and Maintenance of WTP plant equipments
- Running Maintenance of EOT Cranes (1 ton up to 80 ton)
- Control maintenance & Synchronization of Steam Turbine Generators
- Maintenance of Vacuum Circuit Breakers up to 2500A & ACB up to 2000A
- Maintenance & troubleshooting of several types of Micom protection relays
- Maintenance & trouble shooting of Transformer up to 25 MVA
- AC starter circuit, DOL, RDOL, S/D Starters, and control panel wiring
- Trouble shooting of PMCC, MCC and Multi-Interlocking system of Rotary Equipments
- Lighting Maintenance of Industrial and Fire Proof System
- Disk break, Thruster Brake & DC shunt break (BCH). Break System
- Trouble shooting ABB & Siemens VFD drives
- Maintenance & trouble shooting of Battery system
- Manpower handling and work allotment
- Condition monitoring of HT/LT motors, Transformers and switchgears
- Operation and Maintenance of Coal handling systems like Reclaimer, Stacker and Conveyors
- Operation & Maintenance of UPS up to 200 KVA
- Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments & machinery
- First Aid, 5S, Work Permit System, Cardinal Rules and PPEs Usage
- Practical site experience of commissioning of HV/LV switchgears, control panel scheme, Transformers, LT/HT motors, switchgear control interlocks
- Erection and commissioning of LT/HT panels upto 6.6KV capacity
- Erection and commissioning of LT/HT motors upto 950KW capacity
- Erection and commissioning of 2500KVA transformer
- Erection and commissioning of DG set upto 650KVA capacity
- Supervise Power and control cable laying
- Erection and commissioning of plant lighting accessories
- Supervise / co-ordinate with contractors and man power management for work allotment
