Sri Prabhu

Manufacturing professional with over 22 years of progressive experience in CNC machining, production operations, and shop floor management within the automotive, aerospace, heavy engineering, and precision manufacturing industries. Proven expertise in CNC machine shop operations, production planning, manpower management, process optimization, and continuous improvement initiatives. Experienced in leading production teams, improving productivity, reducing setup time, ensuring quality compliance, and achieving production targets while maintaining world-class safety standards.

Deputy Manager – CNC Machine Shop - Magna Electro Castings Ltd. - Pollachi

(2024-04)

• Lead complete CNC machine shop operations to achieve daily and monthly production targets.
• Handle production operations for 25 CNC machines to achieve daily production targets and optimum machine utilization.
• Lead and supervise a team of 60 production personnel, ensuring productivity, quality, safety, and smooth shop floor operations.
• Manage manpower planning, machine allocation, and shift scheduling for optimum resource utilization.
• Monitor production performance and implement corrective actions to improve efficiency.
• Coordinate with quality, maintenance, planning, and stores departments for uninterrupted production.
• Improve machine utilization through effective planning and process optimization.
• Drive Lean Manufacturing, TPM, Kaizen, and 5S initiatives across the shop floor.
• Ensure compliance with safety, quality, and company operational standards.
• Mentor operators and supervisors to improve technical competency and operational performance.

Associate Engineer – CNC Machine Shop - Eaton Aerospace Pvt. Ltd. (Souriau India Pvt. Ltd.) - Coimbatore

(2022-08 - 2024-04)

• Supervised CNC machining operations for aerospace precision components.
• Optimized machining parameters to improve productivity and quality.
• Coordinated production planning with cross-functional teams.
• Reduced setup losses through standardized machining practices.
• Supported new product development and process validation activities.
• Maintained strict compliance with aerospace quality standards.
• Assisted in troubleshooting machining issues and implementing corrective actions.

Junior Supervisor - Larsen & Toubro Ltd. - Coimbatore

(2011-11 - 2022-08)

• Supervised production activities across VMC, HMC, and 5-Axis machining centres.
• Planned machine loading and operator allocation to maximize production output.
• Achieved monthly production targets through effective scheduling and workflow planning.
• Developed operator skill sets through technical training and continuous improvement programs.
• Implemented TPM, Kaizen, Poka-Yoke, 5S, and SMED initiatives to enhance productivity.
• Conducted process planning discussions with cross-functional teams for new components.
• Performed troubleshooting for machining issues and optimized machining processes.
• Prepared manual CNC programs using FANUC and HEIDENHAIN controllers.
• Maintained high standards of workplace safety, discipline, and operational excellence.
• Contributed to improved machine utilization and reduced setup time through continuous improvement initiatives.

Junior Engineer – CNC Machine Shop - English Tools & Castings Ltd. - Coimbatore

(2007-06 - 2011-06)

• Operated and optimized VMC, HMC, and CNC Turning machines for aluminium die-cast components.
• Produced precision automotive and engineering components as per customer specifications.
• Performed machine setup, tooling selection, and process verification.
• Interpreted engineering drawings and inspection requirements.
• Supported production improvement activities to enhance productivity and reduce rejection.
• Worked closely with quality and maintenance teams to ensure uninterrupted production.

Machine Operator – CNC Machining - Roots Cast Pvt. Ltd. - Coimbatore

(2004-04 - 2007-05)

• Operated CNC VMC and Turning Centres for aluminium and zinc die-cast components.
• Maintained production quality through adherence to machining standards.
• Performed machine setup, offset corrections, and routine machine maintenance.
• Assisted in reducing machining cycle time through process improvements.
• Followed production schedules while ensuring quality and safety compliance.

Diploma - Electronics and Communication Engineering (DECE) - Nachimuthu Polytechnic (1998 - 2002)