Manager – Injection Moulding at Marelli Motherson Automotive Lighting India Private Limited (2022-10 – Present)
Tier-1 manufacturer of premium automotive headlamps and rear lamps for major global OEMs.
- Production Managements – Plan and manage daily, weekly and monthly production schedules targets with quantity and quality.
- Process control & Improvements – Establish and maintain moulding process standardize best practices and work instruction. Automation for less part handling on aesthetical production with minimum manpower in less cycle time.
- Tooling & Mould Managements – Coordinate with tool room preventive maintenance of moulds & regular mould production issues.
- Manpower & Team Leadership - Manpower training and skill development upgrading DOJO training ensure discipline, motivation & team work.
- New Product Development (NPD)- Support mould trials for new product material and process coordinate with tooling, PE and design team.
- Safety – Ensure working place and process must safe environment.
- Cost – Cost saving several processes in 4M.
Deputy Manager – Production at LUMAX INDUSTRIES LIMITED (2019-01 – 2022-10)
Lumax Industries Limited is one of India's leading manufacturers of automotive lighting systems, supplying products to major automobile OEMs.
- Managed daily production activities of Plastic Injection Moulding operations to achieve production, quality, and delivery targets.
- Led manpower planning, shift management, and skill development programs to improve workforce productivity.
- Optimized moulding process parameters to reduce cycle time, rejection, and overall manufacturing costs.
- Coordinated with Tool Room, Maintenance, Quality, PPC, and Engineering teams for smooth production operations.
- Implemented continuous improvement initiatives focusing on OEE, productivity enhancement, and waste reduction.
- Ensured compliance with safety standards, 5S, Kaizen, and quality management systems.
Deputy Manager – Production at DEVU TOOLS PVT. LTD. (2016-08 – 2019-01)
DEVU TOOLS PVT. LTD. is specializing in plastic injection moulds, injection moulded components, and tooling solutions for the automotive and engineering industries. The company is engaged in mould design, development, new product trials, and production of precision plastic components.
- Daily plan vs actual review
- Preparation of daily report.
- To maintain m/c parameter as per PCC.
- Conduct trials of new mould.
- New mould modification as per process related issues.
- Analyze mould flow analysis for processing.
- New mould trial sample submit as per time plan.
- Freezing the daily as well as weekly production schedule for Injection moldings.
- Planning of raw material and inventory control.
- Raw material reconciliation as per part production / mould trial.
- Optimum utilization of manpower.
- Maintaining moulding Improvement as per target sheet.
- Maintaining 5s in shop floor.
Assistant Manager – Injection Moulding & Painting at MINDA INDUSTRIES LIMITED (Lighting Division) (2010-06 – 2016-08)
Minda Industries Limited is a leading automotive component manufacturer supplying lighting systems and components to major automobile OEMs in India.
- Advance & Effective Planning for Production to Achieve Customers Schedules on time
- Preparing Monthly Management Information Sheet
- Freezing the daily as well as weekly production schedule for Injection moldings &Aluminum painting shops.
- Maintaining all document In Department as per ISO-TS-16949
- Special knowledge in BMC injection moulding process.
- Achieving monthly cost reduction and improvement targets
- Planning of raw material and inventory control.
- Troubleshooting of Special Purpose Electric machines i.e. Pick and Place Robo in injection Moulding, Bolt Insertion, Hot stamping.
- Up gradation of existing process / machines / tools to achieve Higher Productivity
- Higher productivity and better quality.
- Capacity planning as per available resources
- Achieving zero-line stoppage with the help of better planning Of Material flow.
- Execution of Skill up gradation Plan for All associates and Subordinate.
- Activities related to Injection moulding.
- Development of raw material, master batches for running and New products.
- Involvement in new product development of Head lamp (SKODA, M&M) / Tail Lamp/ Fog lamp/side indicator (TATA Indigo Manza), High mounted stop lamp (TATA Indigo Manza),Tail lamps(TATA World Truck project)
- Part of QC and TPM Activity.
Production Member – Moulding at RINDER INDIA PVT. LTD. (2007-04 – 2009-07)
Rinder India Pvt. Ltd. is one of the leading manufacturers of automotive lighting equipment and a wholly owned subsidiary of Rinder S.A., Spain, catering to major automotive OEMs with advanced lighting solutions.
- Preparation of daily report.
- Daily plan vs actual review.
- To maintain m/c parameter as per PCC.
- To monitor & control rejection as per targets in (In-house, assembly. Subassembly Customer, warranty)
- Optimum utilization of man power.
- Conductive trials of new mold & raw materials.
- To supply moulded components to assembly as per assembly plan.
- Maintaining quality of production.
Production Technician at TATA AUTOCOMP SYSTEMS LTD. (2006-02 – 2007-04)
TATA AUTOCOMP SYSTEM LTD. is one of the interiors auto part manufacture for GENERAL MOTORS, FORD.
- To visualize area for improvement, focus area, red area.
- Maintaining ISO& TS-16949 Document.
- To monitor & control material handling as per norms.
- To achieve departmental Kaizen targets.
- To maintain m/c parameter as per PCC.
