Sunil Kumar
Electrical Maintenance & Production Operations Manager | Project Management
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About
DGMS Electrical Supervisor licence holder and result-oriented electrical maintenance and production operations professional with 16+ years of experience in cement and power plants. Proven record in preventive, predictive and breakdown maintenance, CAPEX planning, R&M budgeting, energy efficiency, project execution and safety management. Currently leading balance-of-plant (BOP) electrical areas at Hindalco Industries Limited, Renusagar Power.
Seeking managerial roles in Production & Maintenance Operations or Project Management.
Experience
Electrical Maintenance Lead (BOP) at Hindalco Industries Limited, Renusagar Power (2025 – Present)
- Lead the balance-of-plant electrical section, including transmission lines and water pump areas.
- Plan and execute preventive, predictive and breakdown maintenance to improve equipment uptime and reliability.
- Maintain equipment-wise maintenance history and drive root cause analysis within defined timelines.
Assistant Manager – Electrical at UltraTech Cement Limited, Rajshree Cement Works (2022 – 2025)
- Area in charge of Mines Crusher, 132 kV substation, cement mill and packing plant.
- Led electrical maintenance and automation activities covering safety, cost, environmental aspects and equipment availability.
- Maintained HT, LT and DC motors up to 3500 kW, distribution, power and converter-duty transformers, and 6.6 kV Siemens HT panels with VCB and VCP.
- Maintained and troubleshot variable speed drives and motors; prepared power and control circuit drawings.
- Worked on cable tray, earthing and lighting layouts and SLDs; checked vendor drawings and coordinated with clients and vendors.
- Recorded and analysed MTTR and MTBF to plan critical spares.
Electrical Engineer at UltraTech Cement Limited, Hotgi Cement Works (2018 – 2022)
- Handled electrical maintenance and plant operations support across cement plant sections.
- Carried out tests and inspections to ensure operational effectiveness of systems and equipment.
Electrical Engineer at UltraTech Cement Limited, Aligarh Cement Works (2015 – 2018)
- Handled electrical maintenance and plant operations support across cement plant sections.
Electrical Engineer at UltraTech Cement Limited, Rajshree Cement Works (2010 – 2015)
- Handled electrical maintenance and breakdown support across cement plant sections.
Education
Diploma in Electrical & Electronics Engineering – Government Polytechnic, Gulbarga, Karnataka (2009)
Higher Secondary (XII) – Karnataka State Board (2006)
Secondary School (X) – Karnataka Secondary Board (2001)