Suraj Sahu

Results-driven Mechanical Engineer serving as a Graduate Apprenticeship Trainee at Tata Motors Passenger Vehicle Division, Pune. Hands-on expertise in production operations, quality control, SAP-based manufacturing workflows, and continuous improvement. Proficient in in-process inspection, dimensional metrology, defect analysis, and shop-floor coordination.

Additional experience in engine assembly and quality validation at Eicher Motors. Seeking a Production / Quality / Manufacturing Engineering role with a leading automobile OEM.

Graduate Apprenticeship Trainee (GAT) at Tata Motors Ltd. (2025-07 – Present)

• Active participant in passenger vehicle manufacturing line operations — monitoring production workflows, supporting line balancing, and ensuring adherence to cycle-time targets.
• Executed in-process quality inspections including dimensional tolerance verification using precision instruments (Vernier, micrometers, CMM); ensured components meet OEM zero-defect standards.
• Operated SAP production module for real-time order management, shop-floor data entry, and traceability reporting aligned with delivery and production schedules.
• Participated in root-cause analysis and tracked corrective & preventive actions to reduce rework and rejection rates.
• Prepared shift production reports, quality non-conformance reports (NCR), and process logs aligned with IATF 16949 documentation standards.
• Contributed to Kaizen, 5S, and lean initiatives targeting waste reduction, cycle-time optimisation, and quality yield improvement.

Internship Trainee — Engine Assembly & Quality at Eicher Motors Ltd. (EML) (2023-01 – 2023-03)

• Assembled critical engine components — pistons, rings, cylinder heads, crankshaft assemblies — to OEM torque and alignment specifications with zero-defect targets.
• Validated component fitment and clearances using Vernier calipers, bore gauges, feeler gauges, and go/no-go gauges; performed mechanical testing on piston rings to OEM standards.
• Conducted systematic quality audits on assembled engine units; documented non-conformances and supported 8D root-cause analysis to eliminate recurring defects.

B.Tech in Mechanical Engineering – Rewa Engineering College, RGPV Bhopal (2021-01 – 2025-12)

12th in Higher Secondary (PCM) – Madhya Pradesh Board (2020-01 – 2021-12)

10th in Secondary – Madhya Pradesh Board (2019-01 – 2019-12)