Suresh Methku

Senior Ceramic Technical Expert and Operations leader with 25+ years of experience across ceramic tiles, frits, glazes, and compound manufacturing. Strong expertise in plant operations, quality systems, R&D, process optimization, cost reduction, and technical marketing. MBA-Qualified professional with proven success in scaling operations, reducing defects and waste, supporting export markets, and leading cross-cultural teams.

Well-positioned for Plant Head, Technical Head or Technical Leadership roles.

Senior Manager–Technical & R&D - Vishwa Glass & Ceramics Pvt. Ltd.

(2017-03)

Lead technical support, R&D, and product customization for domestic and international customers.

• Develop and optimize glaze formulations for GVT, floor, and wall tiles based on market requirements.
• Execute batch formulation, raw material evaluation, and industrial-scale trials to improve quality and consistency.
• Support sales teams through pre-sales technical discussions, product selection, and customer conversions.
• Trouble shoot customer complaints using root cause analysis and corrective action systems.
• Support export market expansion by coordinating with distributors and overseas clients.

Manager – GP & NPD - Pavit Ceramics Pvt. Ltd.

(2014-06 - 2017-03)

Headed glaze preparation and new product development for multiple tile categories.

• Standardized ceramic bodies and glazes to improve consistency and reduce production variation.
• Coordinated with QA, R&D, and procurement for trials, approvals, and scale-up.
• Managed pre-dispatch inspections (PDI) including texture, color, durability, and glazing.
• Implemented ISO documentation systems, SOPs, and structured technical reporting.

Plant Manager - Futura Ceramics Pvt. Ltd.

(2011-02 - 2014-06)

Managed end-to-end plant operations covering raw materials, glaze, forming, firing, and quality control.

• Improved product quality through frit testing, raw material optimization, and process discipline.
• Lead root cause analysis, troubleshooting, and mistake-proofing initiatives for glaze defects.
• Independently handled major customer escalations and technical problem resolution.
• Developed GVT glaze formulations for granite, wall matt, and engobe applications.

Deputy Manager – GP & NPD - Pavit Ceramics Pvt. Ltd.

(2008-01 - 2011-01)

Executive – Glaze & Production - Asian Tiles Ltd.

(2004-01 - 2008-01)

Supervisor – Glaze & Production - Somany Ceramics Ltd.

(1999-01 - 2004-01)

MBA - Operations & Production Management - NIBM, Chennai

Bachelor's Degree - Ceramic Technology - IIC, Kolkata

Diploma - Ceramic Technology - Gudur, Andhra Pradesh