Surojit Mondal

Dynamic Deputy Manager with extensive experience at Maruti Suzuki India Limited, driving plant maintenance and reliability improvements. Expert in PLC systems and energy optimization, achieving significant reductions in MTTR through innovative Kaizen initiatives. Proven leadership in procurement and compliance audits, fostering a culture of safety and continuous improvement.

DEPUTY MANAGER - Maruti Suzuki India Limited

(2022-04)

Leading maintenance, reliability, and energy-optimization initiatives across Press and Paint Shop equipment, including electrostatic painting systems, PLCs, VFDs, and high-voltage rectifier systems, in a middle-management capacity within a large automobile manufacturing plant.

• Reliability Metrics: Tracked and improved MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures) across critical Press and Paint Shop equipment through structured root-cause analysis and preventive/predictive maintenance practices.
• Continuous Improvement: Consistently improved productivity and reduced MTTR through targeted modifications and Kaizens across plant systems and equipment.
• Procurement: Managed procurement and inventory planning for critical spares, ensuring equipment uptime and minimizing spare-parts holding costs.
• Quality & Compliance Audits: Participated in ISO 9001 (Quality Management System) activities, contributing to compliance and quality assurance.
• Digital Systems: Working experience with SAP/HANA S4 for maintenance planning, spares procurement, inventory management, and work-order processing.
• Risk Assessment: Conducted HIRA (Hazard Identification and Risk Assessment) for various systems, focusing on static electricity hazards and fire safety risks in flammable zones.

ENGINEER - Maruti Suzuki India Limited

(2012-09 - 2022-04)

Deputy Manager - Plant Maintenance leading electrical reliability for automotive manufacturing and paint shop operations. Manages Mitsubishi Q-Series PLC, substation equipment, control panels, and ABB IRB 5500 and Yaskawa MPX3500 robot maintenance to reduce downtime and protect paint finish quality. Drives preventive and corrective maintenance, MTTR analysis, spares control, calibration, and ISO audit readiness through team skill development and safety-focused execution.

• Maintenance and troubleshoot Mitsubishi Q-Series PLC systems, PLC programming, hardwiring, CC-Link, MELSECNET/H network and GOT systems.
• Executed maintenance tasks on equipment to ensure optimal performance and fault troubleshooting of substation equipment including transformers, CT/PT, circuit breakers, isolators, relays and critical components.
• Troubleshoot electrical control panel equipment such as relays, contactors, VFDs, inverters, power supplies, transformers, MCBs, ELCBs and RCBOs.
• Maintain baking oven burner control systems, RTD sensors and temperature controllers used in paint shop processes.
• Implement in-house projects focusing on safety, productivity, and cost savings, ensuring timely completion and adherence to project timelines.
• Serviced and overhauled paint atomizers and control systems for paint spray booths, contributing to consistent paint application quality.
• Maintained overhead chain conveyors and take-up units while troubleshooting and modifying automatic machines to enhance operational reliability.

AMIE IN ELECTRICAL ENGINEER - Electrical Engineering - IEI KOLKATA (2017-06)

DIPLOMA IN ELECTRICAL ENGINEER - Electrical Engineering - APC ROY POLYTECHNIC (2012-06)

12 HIGHER SECONDARY - RAM KRISHNA MISSION ITC (NARENDRAPUR) (2010-06)

10 SECONDARY - KALIKAPUR RAM KAMAL VIDYAPITH (2008-06)