Surya Kumari

Dedicated metallurgist with nearly 3 years of experience in aluminum alloy wheel casting and high carbon steel bearing manufacturing industries. Experienced in metallurgical testing, microstructure analysis, heat treatment evaluation, defect analysis, supplier quality issues, failure analysis, process improvement activities, and quality control. Strong knowledge of ferrous and non-ferrous materials, forging and casting defects, and customer complaint handling.

Metallurgist - CKA BIRLA GROUP -NBC

(2025-08)

• Performed sample preparation process including sectioning, mounting, grinding, and polishing to ensure high quality surfaces for microscopic analysis
• Performed Brinell hardness, Rockwell hardness & Vickers hardness testing to evaluate the hardness of various metal & alloys
• Conducted grain flow testing and macro etching inspection for forging quality verification
• Performed inclusion rating & Grain size analysis as per metallurgical standards
• Conducted spectro analysis to determine the chemical composition of samples
• Performed MPI and UT testing for defect detection and quality verification of bearing components
• Preparing work instructions for metallurgical lab
• Heat Treatment Monitoring: Proficient in interpreting and analyzing SCADA-generated heat treatment graphs using Universal Viewer
• Conducted metallurgical and analytical testing to assess material properties and failure mechanisms
• To identify defects, analyzed heat treatment effects, and evaluated mechanical properties of materials
• Conducting audit for Heat treatment, casting as per (CQI-9)
• Maintained metallurgical data & calibration of laboratory equipment to ensure consistent and accurate results
• Conducted process audits & product audits on manufacturing operations, focusing on evaluating the efficiency and effectiveness of production processes, compliance with standard operating procedures, and adherence to quality standards
• Prepared quality control reports documenting rejection data, trends, and improvement plans, ensuring adherence to quality standards
• Performed bearing cleanliness analysis and prepared cleanliness inspection reports
• Conducted NAS grade checking for contamination level evaluation in bearing components
• Possess good knowledge of SAP operations

Metallurgist - ROCKMAN INDUSTRIES, TIRUPATI - Tirupati

(2023-07 - 2025-08)

• Conducted detailed analysis of metal alloys optical microscopy techniques to assess microstructural properties, such as grain size, secondary dendrite arm spacing, and micro porosity by industry and customer standards
• Conducting audit for Heat treatment, casting as per (CQI-9, CQI-27)
• Operated X-ray inspection machine to ensure that no defects such as cracks, porosity or shrinkage
• Utilized Universal testing machine (UTM) for tensile, Compression on material samples to measure mechanical properties, such as yield strength, ultimate tensile strength, elongation, and modulus of elasticity

Bachelor of Metallurgical & Materials Engineering - Metallurgical & Materials Engineering - Rajiv Gandhi University of Knowledge Technologies Nuzvid (2019 - 2023)

Pre-University Course - Rajiv Gandhi University of Knowledge Technologies Nuzvid (2017 - 2019)

Secondary School Education - Zila Parishad High School Yendapalli (2017 - 2017)