Operator Engineer (PCR BUILDING) - Jk Tyre & Industries ltd
(2016-08 - 2024-03)
- Operating and monitoring 3x VMI MAXX radial tyre building machines for PCR & SUV tyres (R12 to R20), achieving average output of 420 tyres/shift vs target 400.
- Reduced green tyre rejection from 1.8% to 0.6% by optimizing ply splice overlap, bead centering and implementing laser alignment check.
- Leading a team of 8 operators per shift; conducting daily toolbox talks, job allocation and skill matrix training for new joiners.
- Performing first-level breakdown maintenance, drum replacement, and calibration - reduced unplanned downtime by 18%.
- Ensuring strict adherence to tyre specification sheets, BOM and construction drawings; coordinating with Quality and Technology team for new size development (5 new SKUs launched).
- Maintaining TPM, 5S audits score >92%, and zero NC in last 3 IATF internal audits.
- Documenting production data in SAP PP and MES system, generating shift reports and OEE reports.
Production Supervisor - Unistar Metal pvt ltd
(2024-04 - 2025-10)
- Supervising daily operations of 2x Fiber Laser Machines (Bodor 12kW & HSG 3kW) and team of 6 operators.
- Complete machine setting: Power, Frequency, Nozzle, Focus, Gas Pressure (O2/N2) for MS (1-25mm), SS (1-20mm), Aluminium
- Ensuring quality: Zero burr, dross-free cutting, dimensional accuracy ±0.1mm as per drawing
- Executing preventive maintenance, lens cleaning, nozzle alignment, troubleshooting alarms – reduced downtime by 20%
- Planning production as per work orders, managing job cards, coordination with Design, Welding, Dispatch.
- Trained 10+ new operators on SOPs, 5S and Laser Safety compliance.
Production Supervisor - Reymech Engineering pvt ltd
(2025-10)
- Supervise daily fiber laser cutting operations for 15 workers and 4 operator across 2 shifts.
- Monitored machine operation to ensure quality and efficiency throughout production.
- Interpreted blueprints and technical drawings to execute precise cuts.
- Lead QC with calipers, micrometers and first-article inspection.
