LEAD MANAGEMENT PROFESSIONAL - O& M & PROJECTS FOR STEEL PLANT AND ALUMINIUM PLANT UTILITY
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Versatile Mechanical Engineering professional with over 30 years of comprehensive experience in utility operations, projects, and maintenance across the steel, power, and aluminum sectors, with proven leadership in managing high-capacity integrated steel plant utilities. Expert in strategizing and executing large-scale utility infrastructure projects including water, gas, and steam systems, ensuring operational excellence, regulatory compliance, and sustainable resource management. Showcased proficiency in project management, design engineering, erection & commissioning, and cross-functional coordination to deliver CAPEX and O&M projects within time and budget.
Highly skilled in leading multi-disciplinary teams across plant utility operations, including industrial water treatment, hazardous gas handling (LPG, Ammonia, Coke Oven Gas, Nitrogen, Oxygen, Argon), and effluent management systems, with a focus on Zero Liquid Discharge (ZLD) initiatives. Accomplished in interfacing with statutory bodies such as SPCB, CGWB, PESO, and WRD for obtaining regulatory approvals and maintaining adherence to environmental and safety standards. Recognized for driving utility expansions, commissioning ASU, WTP, STP, and ETP systems, and spearheading fuel conversion and energy optimization initiatives.
Adept in implementing cost-saving and resource-efficiency measures, including third-party water audits and community water supply systems under CSR. Proficient in Primavera, SAP, MS Project, and AutoCAD for effective project planning, scheduling, and monitoring. A strategic thinker and execution specialist with a consistent record of enabling plant reliability, utility availability, and infrastructure scalability for high-growth industrial ecosystems.
Deputy General Manager, Head of Department (Central Utility, O & M & Projects) at Jindal Stainless Ltd. (2015-04 – Present)
Leading the Central Utility Department for a 2.2 MTPA stainless steel manufacturing facility, overseeing end-to-end operation & maintenance (O&M) of industrial water, gas, and steam systems. Managing the receipt, storage, treatment, and distribution of various hazardous industrial gases (LPG, Ammonia, Oxygen, Argon, Nitrogen) in compliance with statutory and quality parameters. Ensuring statutory liaisoning and approvals with government authorities including WRD, SPCB, CGWB, and PESO for utilities and hazardous installations.
Supervising O&M of 12.5 KM cross-country raw water pipeline, intake well, and internal distribution network for industrial and domestic water. Overseeing O&M of effluent treatment plants (ETP) and sewage treatment plants (STP) to ensure zero discharge and regulatory compliance. Coordinating cross-functional engineering activities for expansion projects related to utility systems and providing inputs during design, tendering, vendor selection, and commissioning phases.
Developing and mentoring a team of engineers, supervisors, and contractors, driving skill upgradation and performance optimization. Implementing process improvements, asset reliability programs, and technology integration for enhanced plant availability and cost efficiency. Monitoring utility performance metrics, downtime analysis, and consumption benchmarking to support energy and resource conservation initiatives.
Supporting the company's CSR projects by coordinating engineering support for rural water supply initiatives. Played a pivotal role in strengthening interdepartmental coordination during multiple Capex initiatives, ensuring consistent utility availability for production areas without interruption during commissioning phases.
Assistant General Manager – Central Utility Department (Head of Department) at Jindal Stainless Ltd. (2010-04 – 2015-03)
Headed utility functions across the plant including water treatment, gas management, and steam distribution infrastructure. Oversaw coal handling operations for CPP, managing receipt, storage, and feeding of coal to 2x125 MW power units. Controlled inventory and cost management of materials, spares, and consumables related to utility operations to ensure budget compliance.
Coordinated closely with consultants, vendors, and contractors for Capex projects, from technical discussion to execution. Certified and verified contractor invoices, reconciled materials and ensured timely closure of project contracts and warranties. Directed daily operation of plant utilities through shift teams and ensured 24x7 utility service to various departments.
Senior Manager (Power Plant Utility) at Jindal Stainless Ltd. (2007-03 – 2010-03)
Managed operation & maintenance of 2x125 MW captive power plant utilities including coal handling plant (CHP), ash handling systems, and associated infrastructure. Directed shift-wise operational control, preventive maintenance planning, and manpower scheduling. Conducted root cause analysis of equipment failures, implemented corrective actions, and ensured minimum downtime.
Developed SOPs and maintenance schedules in coordination with equipment OEMs and consultants. Interfaced with materials, logistics, and procurement teams for spares and consumables management.
B.E (Mechanical ),M.BA in Projects Management
