Udhaya Fhh

Mechanical maintenance professional with 5+ years of experience in fixture design support, failure analysis, and production-line reliability across tyre manufacturing and electronics assembly (FATP) environments. Skilled in root-cause analysis, preventive maintenance, pressure and load calibration, and cross-functional team coordination. Proven track record of reducing scrap and downtime through disciplined 4M and 5S practices.

Fixture Maintenance Engineer — FATP-PE Mechanical Engineering at Foxconn Hon Hai Mega India Private Limited (2024-03 – Present)

• Lead daily fixture audits and resolve line-down issues in real time, minimizing production stoppages.
• Diagnose fixture failures and redesign/modify fixtures based on root-cause analysis, reducing recurring scrap.
• Own pressure and load calibration audits to keep fixtures within spec and audit-ready.
• Conduct weekly preventive maintenance covering routing, grounding, and safety-guard integrity.
• Debug mechanical, software, and CCD abnormalities on semi-auto assembly equipment.
• Support NPI projects by validating fixture alignment against DFM specifications.
• Coordinate a shift team, assigning tasks and tracking plan attainment.
• Track spares and consumables to prevent maintenance downtime.

Position Management Executive at CEAT Tyres (2021-02 – 2024-04)

• Managed daily machine parameter checks and 5S compliance across the production floor.
• Maintained assembly lines and tooling, contributing to measurable gains in productivity and quality.
• Prepared failure-analysis reports for the process engineering team to drive corrective actions.
• Applied electrical maintenance knowledge to keep press, bend, and testing machines running reliably.

Diploma in Mechanical Engineering – Sri Krishna Polytechnic College, Arakkonam (2020)

HSC – Dr. R.K. Govt. Boys Hr. Sec. School, Tiruttani (2018)

SSLC – CSI High School, Tiruttani (2016)