Umesh Dabhi

Result-driven Production Senior Engineer with 12 + years of experience in automotive manufacturing. Expertise in production planning, team management, quality control, and continuous improvement (Kaizen, 5S). Proven ability to lead teams, reduce defects, and improve operational efficiency while maintaining safety and quality standards.

Production Senior Engineer - (Assembly Cell, special purpose machine) at Vikrant springs suspension (2022-07 – Present)

• Responsible for Daily &Monthly Production Schedule Assembly lines.
• Responsible for complete Assembly production related activities, meeting timely production schedule.
• Manpower Training, 5S, Safety, Productivity, Quality& Discipline Maintaining Shop floor.
• Responsible to Production Entry in SAP & TCS as per Lot Wise& make PR consumable & other special requirement monthly basis.
• Responsible to verify Material Opening For Assembly from Heat Treatment System vs.Actual
• Involvement Trial related activities like new Assembly Sample Trial & new Container change as per customer wise.
• Controlling the safety measure through identifying the unsafe condition.
• All Team Member monthly Shift Schedule and Maintain Daily Absenteeism Ratio.
• Responsible of maintain System &Discipline on Shop-Floor.
• Responsible Assembly & HT Monthly Inventory Report &Physical stock part as per Set wise.
• Responsible planning of HT, EHF& Induction Hot& Cold Operation, Eye Grinding machine.
• Dedicated involvement during Die &Fixture setup on Assembly, HT &Press Container wise change.

Production Engineer at Neel Metal Product Limited (2015-12 – 2021-12)

• Use of 9Production Tools to achieve the KPI (Key Performance Indicator).
• To maintain and increase SQPCDM (Safety, Quality, Production, Cost, Delivery, Moral).
• Performs Kaizen, 5S and motivate team members for participating in various industries activities.
• Prepare and improve Work instructions sheet to maintain standard of work.
• Production panning according to customer demands.
• Work observation of the members using techniques.
• Manage proper staffing levels daily by checking sick leaves, forecasted employee vacations and unplanned absenteeism.
• Rejection control analysis.
• Trained for Poka Yoke machines.
• Trained more than100 operators to work according to work instructions sheet.
• Participating 2 times as a leader in QC circle events occurred every year in the company.
• Prepare and maintain document as per standard.
• Managing production activities on shop floor as per prescribed standards & establishing quality norms for smooth flow of operations.
• Responsible for maintaining ISO9001-2015/TS-16949-2008 system for assembly section.
• Coordinate with manager for improvement and better decision.
• Implementation of 5S on shop floor.

Diploma Engineer trainee at Munjal Auto Industries Ltd. (2013-04 – 2015-12)

• Create a safe environment for members with targets zero accidents.
• Handle the team of 60-70 members to achieve operational availability targets with maintaining quality of products.

B.Tech in Mechanical Engineering – IIMT New Delhi (2016 – 2019)

Diploma in Mechanical Automobile (2014)

12th – H.S.C Board (2008)

10th – S.S.C Board (2006)