Vajrakumar Gali

Analytically driven and operations-focused Mechanical Engineer with cross-functional experience spanning product design, 3D CAD modeling, surface modeling, BOM creation, GD&T, prototype development, quality analysis, process coordination, and stakeholder management. Experienced in translating engineering requirements into accurate 3D models, detailing, scaled prototype models, and manufacturing-ready documentation. Strong analytical, problem-solving, documentation, and cross-functional collaboration skills.

Product Design / CAD Engineer — Part-Time - Ranro Model - Bengaluru, Karnataka

(2026-03)

• Develop product designs using 3D CAD and surface modeling techniques based on design requirements and intended application.
• Create and maintain Bill of Materials (BOM) and engineering design data to support prototype development and detailing activities.
• Apply Geometrical Dimensioning & Tolerancing (GD&T) principles and appropriate dimensional requirements while preparing engineering models and drawings.
• Develop scaled-down models for prototypes and engineering visualization, including detailed casting-model concepts and associated features.
• Worked on defence-related scaled-down models including AAT, CMT tanker, and RUAV drone models for prototype and design-development applications.
• Create prototype models and develop appropriate design concepts that support accurate downstream detailing and model development.
• Interpret design requirements and convert concepts into appropriate 3D models, ensuring the model structure supports efficient detailing and manufacturing-oriented documentation.
• Review and refine CAD models for dimensional accuracy, design intent, manufacturability, and consistency with project requirements.

ZED Auditor & Implementation Consultant - Tarka IA Analytics - Hubli, Karnataka

(2025-07 - 2026-01)

• Analyzed and audited comprehensive production and quality documentation to ensure high operational accuracy, strict framework compliance, and structural efficiency.
• Identified critical operational gaps and non-conformities through rigorous data reviews, collaborating directly with senior stakeholders to strategize and execute corrective action plans.
• Maintained and presented executive audit reports, performance records, and implementation tracking databases to ensure alignment with business growth objectives.
• Facilitated cross-functional continuous improvement initiatives utilizing Kaizen and 5S frameworks to optimize resource utilization and elevate operational efficiency.

Production & Development Control Engineer - Sulax Technology Pvt Ltd - Bengaluru, Karnataka

(2024-04 - 2025-05)

• Collected and interpreted quantitative operational metrics to evaluate and optimize complex manufacturing workflows and personnel performance.
• Monitored daily business and production activities, effectively translating core metrics into actionable tracking records and high-level reports for executive management.
• Coordinated seamlessly across cross-functional design, operations, and manufacturing teams to ensure seamless project execution, on-time delivery, and robust process optimization.

Design Engineer - Creative Synergy Groups - Bengaluru, Karnataka

(2022-09 - 2023-04)

• Managed complex Bill of Materials (BOM) data, maintaining absolute data precision within extensive engineering documentation databases.
• Analyzed client project specifications and aligned necessary design transformations with manufacturing feasibility, client expectations, and delivery timelines.
• Led structural change management and documentation tracking, successfully reducing engineering rework, enhancing communication, and maximizing delivery accuracy.

Quality Analyst Intern - Spicer India Pvt Ltd - Dharwad, Karnataka

(2021-07 - 2022-01)

• Monitored, charted, and analyzed production quality datasets using Statistical Process Control (SPC) to proactively identify process drifts and variable shifts.
• Conducted regular measurement and process audits on the active floor to isolate performance variables, enhancing consistency and setting standard operational milestones.
• Utilized advanced MS Excel configurations and dedicated reporting tools to maintain operational logs and formulate management performance presentations.

Bachelor of Engineering - Mechanical Engineering - SDM College of Engineering and Technology (2021)