Venkat Siva

Over 18 years of rich and comprehensive experience in Electrical &

• Instrumentation and control &

• Automation systems in detailed maintenance, commissioning and development co-ordination of E&I systems in Power Plant, Distillery, Sugar, Cement, Steel and Pharma projects. Proficient in managing erection & commissioning and Operation of various Electrical &

• Instrumentation equipments involving resource planning, in-process inspection, executing and team building and co-ordination with internal departments. Possess sound knowledge in Power Plant, Sugar, Distillery and Cement Industries familiar with DCS ABB 800xA, Compact HMI, SCADA PORTAL, Freelance, HoneyWell (C300), ROCKWELL RS logics &

• SUPCON ECS 100, Siemens S7-200. Good knowledge in Intelligent Motor Control Center (IMCC), VFDs and excellent writing & communication skills.

AGM (E&I) & Projects - Vijayanagar Sugar Pvt. Ltd.

(2016-10)

Project & Maintenance Activities

• Project execution of Design, Engineering, erection and commissioning for Conversion of 32 MW Turbine Bleed Cum Extraction Condensing Machine to Back Pressure
• Project execution of Up gradation of the existing ESP form 120TPH to 145 TPH Bagasse & Imported Coal (Indonesian) Fired Boiler ESP to meet revised emission parameters of ≤ 30 mg/Nm3
• Project execution of Boiler capacity up-gradation from 120TPH to 145 TPH Boiler Capacity
• E&I Design, Engineering, Erection & Commissioning and programming of 150KLPD Grain Based Distillery
• E&I Design, Engineering, Erection & Commissioning and programming of 1 x 50 TPH Make Wuxi Huaguang Travelling grate boiler suitable for cogeneration and captive power plant with pressure of 66kg/cm2 & temp 480+/- 5degC
• E&I Design, Engineering, Erection & Commissioning and programming of Project Expansion for 5000TCD to 6500TCD Sugar factory and 120KLPD to 150KLPD Distillery
• Successfully completed Fully Automized Sugar Plant (for Mill House & Boiling House Section) (Erection & Commissioning and Programming)
• Successfully commissioning of Fully Automized ETP 1250m3/day Make: - Paques, Biopaq ICX Technology (Erection & Commissioning and Programming)
• Re-Commissioned the (Pharma company) Ichor Biologics Pvt. Ltd. All Utilities (PWF, Boiler, BMS, HVAC, Reactors, TFF, Centrifuge and Filling Machineries and systems)
• Preparation, Review of SOPs Qualification documents DQ, IQ, OQ, RQ /validation protocols/reports
• Execution, Monitoring and controlling of 32MW HTC make & 4MW Triveni Turbines and 65000TCD Sugar plant & 150KLPD Distillery plant and WTP- 2x 30 m3/hr & Sugar ETP-1000m3/day, Distillery ETP- 1250m3/day
• 1x 120 TPH Make IJT travelling grate boiler suitable for cogeneration and captive power plant with pressure of 115 kg/cm2 & temp 540 degC
• 1 x 32 TPH Make CBL and 1x50 TPH Wuxi travelling grate boiler suitable for cogeneration and captive power plant with pressure of 66kg/cm2 & temp 480+/- 5degC
• Familiar with ABB DCS 800xA, Compact HMI, SCADA PORTAL, (ver 6.03, 6.1.1 revisions)
• Optimized plant operations by implementing new troubleshooting protocols, reducing downtime
• Preparing master data sheet for PM schedule; ensuring safe and efficient performing of CM
• Involved in ISO 22000: 2008 & FSSI Systems and Implemented in Electrical and Instrumentation

Asst. Manager (E&I) - Minera Steel & Power Pvt. Ltd.

(2012-05 - 2016-10)

• Execution, Monitoring and controlling and commissioning of 40TPH Veeson's AFBC Boiler
• Assured the implementation of works within time limit while complying with all required standards and project specifications and ensuring all works as per the work schedule
• Successfully commissioning of Rockwell (Allen Bradley) IMCC with E3+ EC5 Multifunction Solid state microprocessor based Electronic protection Relay through Device Net Protocol
• Execution, Monitoring and controlling and commissioning of 0.6 MTPA Pellet Plant Project instruments and lubrication systems (TRAVELLING-GRATE INDURATION MACHINE COMPLEX МОК-1-108 URALMASH RUSSIA)
• Commissioning of Schneider TeSys®T LTMR Modbus®/TCP Motor Management Controller Relay through Modbus®/TCP Protocol
• Execution, Monitoring and controlling and commissioning of 10MW Triveni Turbine
• 1x 41 TPH Veeson's AFBC Boiler, with pressure of 66 kg/cm2 & temp 480+/- 5degC
• 4 x 10 TPH Veeson's Waste Heat Recovery Boilers, with pressure of 66kg/cm2 & temp 480+/- 5degC
• Preparing master data sheet for PM schedule; ensuring safe and efficient performing of CM
• Involved in ISO 9001:2008 Systems and Implemented in Electrical and Instrumentation

Asst manager (Instrumentation) - BMM ISPAT LTD, Hospet, Karnataka - Hospet, Karnataka

(2010-02 - 2012-05)

The company is player in steel and Power Industry and presently active production of Power Generation.

• Execution, Monitoring and controlling and commissioning & Maintenance of 100MW Power Plant
• Assured the implementation of works within time limit while complying with all required standards and project specifications and ensuring all works as per the work schedule
• Commissioning and Maintenance of 25MW & 70MW HTC make Turbines captive Power Plant
• HANGZHOU BOILER GROUP CO. LTD (HBG) makes 130Ton, 115Kg/cm2 High Pressure CFBC Boiler
• 1x 95 TPH Thermax AFBC Boiler, with pressure of 105 kg/cm2 & temp 540 degC
• 2x52 TPH Thermax & 2x52 CHINA Waste Heat Recovery Boilers with pressure of 105 kg/cm2 & temp 540 degC
• 2 x 10 TPH Thermax Waste Heat Recovery Boilers, with pressure of 44 kg/cm2 & temp 404 deg C
• Involved in ISO 9001:2008 Systems and Implemented in Electrical and Instrumentation

Shift Engineer (Instrumentation) - Ultra tech Cement Limited 1.2MTPA Ginigera, K.A - Ginigera, K.A

(2007-11 - 2010-02)

• Execution, Monitoring and controlling and commissioning of VRM (53.3+3 C/S) instruments and rollers lubrication systems
• Commissioning & Maintenance in Roto Packer 90 TPD (Make-EEL) and Stacker & Reclaimer
• Assured the implementation of works within time limit while complying with all required standards and project specifications and ensuring all works as per the work schedule
• Planning and effecting predictive & preventive maintenance schedules for various instruments and equipments to increase machine up time & equipment reliability
• Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipments and maintaining requisite documents for the same
• Calibration and Maintenance of all types of field elements like Temperature, Pressure, Flow transmitters, Level Transmitters, scanners & indicator
• Having good experience in Maintenance, troubleshooting of weigh feeders with capacity of 300TPH to 400TPH various makes TRANWEIGH, SCHENCK, SARTORIUS and ABB
• Calibration and Maintenance of Packing plant Roto Packer 90 TPD (Make-EEL) controllers
• Commissioning and Maintenance of Stacker & Reclaimer
• Having good knowledge in trouble shooting and maintenance procedures in VRM (53.3+3 C/S) instruments and rollers lubrication systems
• Commissioning and Maintenance & Calibration of All Types Control Valves like (MIL, FORBES MARSHALL, FISHER and DEMBLA)
• Commissioning and Maintenance & Calibration of All Types Motorized Valves like (AUM