Vignesh A

As a Deputy Head in Mechanical Compliance & Audits, I aim to leverage my expertise in maintenance, reliability engineering, and compliance management to drive operational excellence. My focus is on strengthening audit readiness, enhancing equipment reliability, and fostering a culture of safety and continuous improvement. I aspire to contribute strategically to organizational growth while mentoring teams and optimizing resource utilization.

Deputy Head Mechanical compliance & Audits - Vedanta Limited

(2026-03)

• Lead mechanical maintenance activities for HEMM (Heavy Earth Moving Machinery) and supporting workshop equipment to ensure high machine availability.
• Execute breakdown and preventive maintenance activities with focus on reducing downtime and improving equipment reliability.
• Monitor and improve maintenance KPIs such as MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures).
• Perform Root Cause Analysis (RCA) for major equipment failures and implement corrective & preventive actions (CAPA).
• Drive continuous improvement initiatives including Kaizen, SGA, FIP, and defect elimination programs.
• Ensure compliance with mechanical safety standards, audit requirements, SOPs, and IMS guidelines across workshop operations.
• Coordinate internal and external audits related to safety, mechanical compliance, and quality systems.
• Plan and execute annual shutdown and preventive maintenance schedules for plant and support equipment.
• Manage spare parts planning and coordinate with stores/vendors for timely material availability during breakdowns.
• Supervise contractor manpower, technicians, operators, and shift teams for safe and efficient maintenance execution.
• Improve resource utilization, maintenance planning, and cost control for workshop operations.
• Conduct technical and behavioral training for workforce to enhance safety awareness and technical competency.
• Ensure safe 24×7 workshop operations by identifying unsafe conditions and promoting zero-incident culture.
• Prepare maintenance reports, failure analysis, and performance dashboards for management review.

Associate Manager, Maintenance - Vedanta Limited

(2018-05 - 2026-03)

• Developing maintenance plans and schedules for equipment, vehicles, and machinery used in the mining process.
• Conducting regular inspections of equipment to identify potential issues and prevent breakdowns, as well as conducting repairs and maintenance activities as required.
• Diagnosed mechanical, hydraulic, and electrical issues and executed timely repairs to minimize equipment downtime.
• Coordinated with OEMs and vendors for critical spares, warranty issues, and technical support.
• Ensured compliance with safety and environmental guidelines in all maintenance activities.
• Collaborating with operations, procurement, and other departments to ensure equipment availability and reliability, and coordinating with vendors and contractors as necessary.
• Championed 'Isolation Module' in VSAP
• Championed 'Defect Elimination Module' in AO
• Ensuring compliance with safety regulations and company policies, and actively promoting a culture of safety throughout the organization.
• Managing maintenance budgets, tracking expenses, and identifying opportunities for cost savings and efficiency improvements.
• Developing and implementing training programs to ensure that maintenance staff are properly trained and equipped to carry out their duties.
• Conducting root cause analysis investigations to identify the underlying causes of equipment failures and implementing corrective actions to prevent recurrence.
• Leading and supervising maintenance staff, providing guidance and support as necessary to ensure that work is carried out effectively and efficiently.

Customer Support Executive - Ashok Leyland

(2017-08 - 2018-05)

• Provided end-to-end support to truck fleet customers, including handling inquiries, complaints, and service requests.
• Acted as the primary point of contact between customers and service/workshop teams for breakdowns, repairs, and maintenance scheduling.
• Assisted customers in understanding warranty coverage, AMC (Annual Maintenance Contracts), and service packages.
• Logged service issues and coordinated with internal departments to ensure timely resolution and customer satisfaction.
• Managed customer feedback and ensured prompt closure of open tickets.
• Escalated critical issues to technical teams and followed up until closure.

Assembly Unit Incharge - LD Automachine

(2015-10 - 2016-09)

• Supervised daily operations of the assembly line to meet production targets and delivery deadlines.
• Allocated manpower efficiently based on production plans.
• Monitored product quality, conducted in-process checks, and coordinated with quality control for defect analysis and corrective actions.
• Maintained strict adherence to standard operating procedures (SOPs), safety guidelines, and 5S practices.
• Prepared daily production reports, material usage logs, rejection analysis, and downtime reports for management review.

M.B.A. - Human Resources - Lord Jeganath College of Engineering and Technology, Anna University (2020)

B.E. - Mechanical Engineering - Ponjesly College of Engineering, Anna University (2015)