Vikas Sharma
Associate General Manager – Maintenance
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About
Results-driven Associate General Manager – Maintenance with 20+ years of experience in heavy engineering, manufacturing, & plant maintenance. Proven expertise in Preventive & Predictive Maintenance (PM & PdM), reliability-centered maintenance (RCM), energy optimization, and digital transformation. Skilled in implementing CMMS systems and QR code-based asset tracking to enhance efficiency and reduce downtime.
Adept at leading teams, optimizing costs, and ensuring compliance with industry safety standards.
Experience
AGM Maintenance - Jai Parvati Forge Ltd. - Derabassi, Punjab, India
(2024-08)
- Maintenance Strategy and Leadership. Leading a team of over 30 maintenance professionals to maximize machine uptime and reliability.
- Implementing preventive and predictive maintenance (PM and PdM) strategies to reduce unplanned downtime.
- Driving Total Productive Maintenance (TPM) and Reliability-Centred Maintenance (RCM) for asset optimization.
- Equipment Reliability and Condition Monitoring: Managing gear hobbing, grinding, turning machines, and air compressors, with a focus on vibration analysis, thermography, and oil analysis.
- Implementing QR code-based asset identification for quick tracking and historical data access.
- Energy Management and Cost Optimization. Identifying and implementing energy-saving initiatives (compressed air leak detection, VFD installations, and motor efficiency improvements).
- Conducting power consumption analysis and reducing energy waste in key assets.
- CMMS and digitalization. Developed excellent working knowledge of industry trends and improvements in processes.
Assistant Manager, Maintenance - Tafe Motors & Tractors Ltd. - Parwanoo, HP, India
(2006-04 - 2024-08)
- Managed projects and tasks, ensuring timely completion and aligning with departmental, and maintenance goals.
- Implemented maintenance control plans for preventive, and predictive maintenance.
- Proficiently operated gear cutting machines: gear hobbing, gear shaving, gear shaping, and gear rounding.
- Expertly handled CNC and conventional machines: grinding (ID and OD), thread grinding, crown wheel pinion machines (Gleason), VMC, and HMC (Siemens and Fanuc control).
- Ensured that performance quality met company training standards.
- Supervised maintenance staff training, covering procedures, equipment use, and OSHA safety regulations.
- Conducted staff performance evaluations, formal reviews, and executed corrective action plans.
- Managed preventive maintenance programs. Fostering strong relations with operations to enforce safety protocols.
- Strictly adhered to company safety standards, and promptly reported potential hazards.
- Crafted concise employee performance appraisals with actionable feedback.
- Guided and motivated maintenance employees to achieve timeframe goals.
Education
Bachelors of Arts - H.P. University, Shimla (2002 - 2005)
Diploma - Mechanical Engineering - Indo Swiss Training Center - CSIR-Central Scientific Instruments Organisation (CSIR-CSIO), Chandigarh (2001 - 2004)