Vikram Singh
Quality manager, ceiling fan
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About
To constantly upgrade my knowledge & skills to make a difference to the organization growth & to grow myself.
Experience
Fan Quality Head at Luker Electric Technologies Pvt Ltd (2024-12 – Present)
Manufacturing and outsourcing Fans, Home comfort, Home Appliances and Lighting luminaries etc.
- Heading - incoming quality, process quality and Outgoing quality, implementing quality assurance protocols that minimized production defects Improvement in product-based on findings.
- Lead quality control processes across departments for induction and BLDC, ensuring adherence to operational standards and driving product consistency
- Preparation of Monthly MIS and Quality data to measure the product consistency and rejection reduction.
- Take decision on received daily inward items and suppliers' communication for feedback and improvements.
- Responsible for BIS and BEE regulatory compliance record and testing activities.
- Responsible for taking Corrective and Preventive actions against Market Complaints
- Developed testing capabilities for inward and outgoing inspection to flow right and reliable product.
- Product validation of new development before pilot lot, feedback discussion to design and implementation.
- Product layout and process validation to meeting the customer requirement.
- Enhance Process Capabilities, Prepared SOP for Processes and Flow Charts.
- Reduced Market Complaints for shaft worn out and blade noise
- Established Process Improvements – Jig and Fixture for Product Quality Improvement
- Start CAPA, 8 D, and Vendor Improvements Plan.
Quality Assurance (QA Dept - HO) at Bajaj Electricals Ltd (2023-06 – 2024-12)
Manufacturing and outsourcing Fans, Home comfort, Home Appliances, Lightening etc
- Preparation of Monthly MIS and Quality dashboard.
- Preparation of action plan for reduction line assembly rejection on monthly basis to meet the goal.
- NPD validation (Induction & BLDC fans) and, corrective action before mass production.
- Analysis of CRM data and action to meet the target.
- Customer and service center visit for complaint resolution.
- New product training to Pan India service team.
- Quality Assurance and Quality Control at plant and supplier end.
- Quality improvement based on CRM data analysis and tracking of improvement activities.
- Training conduct at assembly line regarding quality systems & improvement.
- Cost saving activity. (As well as material wise, supplier wise etc).
- Implementation of Kaizen, Quality circle, Improvement activity functional group at Supplier End as well as Internal.
- Documentation and fan testing as per new guideline of BIS and BEE.
- Identification of critical parts and making layout inspection plan for respective vendors
- On daily basis problem-solving of motor assembly line, winding & varnishing, machine shop and paint shop.
- Pride award by Quality dept.(BAJAJ Electrical) to drive the excellence improvement quality product & production improvements.
- Sarvottam, Debutant award by top management to lead excellence improvements over a across year.
Manager (CD-QA) Quality Assurance and NPD at Indo Hitech Appliances Ltd (2022-08 – 2023-05)
INDO is a brand that manufacturing world-class electronics products like as Ceiling fan, Exhaust fan, Juicer & Mixture, Geyser, Iron and Heater.
- FG Inspection of indo product such as Ceiling fan, Exhaust fan, Geyser and Iron.
- Preventive action against the finding issue during FG inspection and adhering the same.
- New product development and validation.
- Action initiated taking against the field/market call.
- Fan's validation and testing as required for BEE project.
Assistant Manager (CD-QA) Quality and NPD Fan Div. at Surya Roshni Ltd (2021-11 – 2022-08)
Is outsourcing fans, appliances and manufacturing LED bulbs, luminaries, steel & steel pipes etc.
- Quality Assurance and Quality Control at Supplier.
- New Product development and validation.
- Analysis of CRM data and action to meet the target.
- Quality improvement project based on CRM data analysis and tracking of improvement activities.
- Preparation of Monthly MIS of department.
- CAPA Verification and maintains its records & tracking the sustainability
- PPAP, Product & Process design Review at supplier's end.
- Training conduct at supplier end regarding quality systems & improvement.
- Cost saving activity. (As well as material wise, supplier wise etc.).
- Implementation of Kaizen, Quality circle, CFT, Improvement activity, Lean Manufacturing functional group at Supplier End as well as Internal.
- Identification of Engineering control & POKA YOKE and its implementation to attain a defect free process.
- Identification of critical parts and making layout inspection plan for respective vendors
- Managing daily audit (FG) inspection at Baddi region at 3 vendors.
Assistant Manager Process Quality and NPD (Fan Div.) at Omnia Appliances Pvt. Ltd (2019-06 – 2021-11)
Manufacturing Ceiling Fans, Fresh Air fans, Geysers etc.
- Handling Overall process of fan production, Final OQC of FAN and I instant Geyser, customer satisfaction & feedback of Fan Div.
- Base lining of the process metrics periodically for continually monitoring the performance trends and identify improvement opportunities
- Handle customer complaint & manage Non-confirmative reports by corrective & preventive action
- Regular follow up from the vendors for the rectification of materials, CAPA & NC reports.
- Performing 8D to solve problems in process.
- Preparing SOP's of the processes, Control Plans & Quality Plans.
- Providing trainings to the operators for the processes & for Quality.
- Expertise in cost savings to achieve a substantial reduction in terms of component costs through Kaizen, Innovation & value engineering.
- Prepares compliance reports by collecting, analyzing and summarizing measurement data & trends. To understand the new customer satisfaction opportunities and implementation of the same.
- New product development R & D and approving new product (Normal/Star Rating Fans).
- Maintaining document and Test report for BIS.
- Documentation and fan testing as per new guide of BIS and BEE.
- Validating fan as per the requirement of IS 374: 2019.
- Verifying all the process check sheet & first piece approval check sheet on daily basis and given the task to inspector as per line feedback.
- Fans Design validation as per the BEL required testing parameters.
Quality Assurance Engineer (Induction Motor) at Elin Electronics Ltd (2016-02 – 2019-06)
Manufacturing Induction motor, Universal motor, Synchronous motor, Tube light, automotive part etc.
- Handling Overall In process of induction motor, Final quality Assurance, customer satisfaction & feedback.
- Making the corrective and preventive action plan against on the basis of daily line observation
- Expertise in cost savings to achieve a substantial reduction in terms of component costs through Kaizen, Innovation & value engineering and work on copper scrap reduction.
- Prepares compliance reports by collecting, analyzing and summarizing measurement data & trends.
- Regular market visits to understand the new customer satisfaction opportunities and implementation of the same.
- Attending training session on MSA and SPC.
- Verifying all the BOM component as per required in drawing and feedback generation to engineering dept.
Quality Engineer at Vardhman appliances (2012-08 – 2016-02)
Vardhman appliances, Kundli is a manufacturer of Ceiling Fan, Iron, TPW and NCF.
- Handling Overall In process of pedestal fans, Final quality Assurance, customer satisfaction & feedback.
- Base lining of the process metrics periodically for continually monitoring the performance trends and identify improvement opportunities
- Expertise in cost savings to achieve a substantial reduction in terms of component costs through Kaizen, Innovation & value engineering.
- Prepares compliance reports by collecting, analyzing and summarizing measurement data & trends.
- Regular market visits to understand the new customer satisfaction opportunities and implementation of the same.
Education
B. Tech in Electronics and telecommunication Engineering – Dr. MGR University, Tamil Nadu (2007 – 2011)
XII – Rabbani Bhai School, Gwalior (2006)
X – Govt. HSS Kishupura (2004)
