Vinod Kumar Saini

To apply my expertise in mechanical engineering to optimize production processes, enhance equipment efficiency, and ensure maximum reliability in a dynamic cement plant environment

Talent

JhunjhunūnMember since September 5, 2026

Mechanical maintenance of Loesche Vertical Roller Mill (VRM)Alignment of rotating equipment using dial gauge and laser alignment techniquesBearing replacementGearbox overhaulingCoupling alignmentLubrication managementPermit to Work (PTW)Lockout/Tagout (LOTO)FLRAPlant safety standardsPreventive maintenanceBreakdown maintenanceShutdown maintenanceVibration monitoringDynamic balancingShaft alignmentISO implementationWHY-WHY analysis

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Mechanical maintenance of Loesche Vertical Roller Mill (VRM)Alignment of rotating equipment using dial gauge and laser alignment techniquesBearing replacementGearbox overhaulingCoupling alignment

About

8 years experience in manufacturing Industry.

Experience

Mechanical Engineer - Nuvoco Vistas Corporation Ltd.

(2026-01)

Mechanical maintenance of Loesche Vertical Roller Mill (VRM) including grinding rollers, separator, hydraulic system, lubrication system, and gearbox.
Planning and execution of maintenance activities.
Maintenance of Belt Conveyors, including pulleys, idlers, take-up systems, scrapers, belt tracking, splicing, and drive units.
Maintenance of Bucket Elevators, including chains, buckets, head & tail pulleys, bearings, gearboxes, and drive assemblies.
Maintenance of Bag Filter Fans and ID fans, including impeller inspection, dynamic balancing, bearing replacement, shaft alignment, and vibration monitoring.
Mechanical maintenance of Weight Feeders, including calibration support, drive systems, rollers, bearings, gearboxes, and belt inspection.
Alignment of rotating equipment using dial gauge and laser alignment techniques.
Bearing replacement, gearbox overhauling, coupling alignment, and lubrication management.
Strict compliance with Permit to Work (PTW), Lockout/Tagout (LOTO), FLRA, and plant safety standards.
Coordination with operations, electrical, instrumentation, contractors, and OEM teams for safe and reliable plant operation.
Supervised belt conveyor erection, including installation of structures, pulleys, idlers, drive units, and belt alignment.
Managed dismantling, repair, and re-erection of belt conveyor systems.
Executed bag filter erection, including casing installation, hopper assembly, ducting, and fan connection.
Performed silo open air slide erection for cement conveying system.
Checked equipment alignment, leveling, and bolt tightening as per engineering drawings.
Coordinated with civil, electrical, and contractor teams for smooth project execution. Conducted pre-commissioning inspection and trial run support.
Maintained daily progress reports, erection checklists, and safety compliance.

Mechanical Engineer - Dalmia Cement ltd. Lanka (Assam) - Assam

(2025-10 - 2026-01)

Responsible for mechanical maintenance of Loesche LM 53.4 VRM and associated equipment.
Executed preventive, predictive, and breakdown maintenance to ensure high equipment availability.
Maintained VRM components including rollers, table, gearbox, hydraulic system, and classifier.
Coordinated shutdown activities and supervised contractors for maintenance jobs.

Mechanical Engineer - Shree cement ltd

(2023-08 - 2025-10)

Ensured safe work practices while minimizing downtime and improving plant reliability. Plant setup of 3.1 MTPA capacity designed for Cement Production & 13500 TPD Clinker Production.

Operation and Maintenance of CM VRM (Model- OK Mill 66-6) supplied by M/S FLSmidth along with M/S MAAG gearbox (WPV-4350)
Maintenance Operations Work towards planning and implementing Predictive/Preventive/Shutdown Maintenance schedule for machinery in the cement mill so as to increase machine up time.
Operation and Maintenance of RAW MILL VRM (Model- OK Mill 66-6) supplied by M/S FLSmidth along with M/S MAAG gearbox (WPV-4350)
Erection and Commissioning of gearbox Lubrication system, Roller Lubrication system and Hydraulic system of CM -VRM (Model- OK Mill 66-6) having capacity of 350 TPH and Raw Mill VRM (Model- OK Mill 66-6) having capacity of 950 TPH supplied by FLSmidth
Erection and Commissioning of Bucket Elevator having Capacity of 700 TPH supplied by M/S Beumer India Ltd.
Commissioning of Cement Silo (Capacity of 7500T) equipment's inside all (MG, PG and Manual) gates and air slide.
Commissioning of Cement Mill Bag House supplied by Intensive Filter Himenviro having capacity of 1033500 m3/hr. (type- Pulse jet). No of Bags 4680.
Ensuring and monitoring Work permit system beforestarting high risk jobs.
Commissioning of Cement Mill Circuit Belt Conveyors of different capacities.
Proper planning, scheduling & communication with inter dept. & contractors to finish the job within scheduled period of time.
Preventive maintenance activities planning and shut down, Breakdown Maintenance Progress Report, Maintain Daily Checklist and Equipment's History
Maintenance of 2 no's 16 Spouts Double Discharge Roto Packer supplied by M/S Beumer India Ltd
Day to day inspection and maintenance of cement plant Equipment's.
Maintenance pyro section and grinding section, work in shift operation in mechanical pre.
All the abnormalities, operational issues to be recorded and plan rectification in next opportunities.
Ensure safe working by Comlying all the Shree cement standards.
To complete WHY-WHY analysis and find the root causes for the breakdown.
Comply to system requirement, WCM, ISO implementation at side.
To identify and execute the improvement jobs.
Spares & maintenance planning for routine, short term & for shut down.
Coordination with process, E&I and other department engineer to attend operational issues and smooth running of plant.
Ensuring work to be Execute as per SOP/SMP'S check lists of shift maintenance activities.