Vishal Shejole

Results-driven Mechanical Engineer with 4 years of hands-on Engine Shop experience at Bajaj Auto Ltd. Skilled in engine assembly, rework, Jishu Hozen (Autonomous Maintenance), preventive and breakdown maintenance coordination, 5S, and Abnormality Detection (Red/White Tags). Proven ability to manage assembly zones, lead Cross-Functional Teams (CFT), coordinate TPM training initiatives, and drive shop-floor discipline to achieve zero-defect production.

Trainee Engineer - Engine Shop - Bajaj Auto Ltd. - Waluj, Aurangabad

(2022-07 - 2026-08)

• Managed a specific assembly zone to ensure smooth production and steady workflow, performing hands-on assembly of parts and rework of defective units to meet quality standards.
• Directed Jishu Hozen (JH) activities on the line - Phase 1 to Phase 4 - including check sheet updates and Daily Production Report (DPR) monitoring for equipment reliability.
• Identified abnormalities and used Red Tags (maintenance) and White Tags (operator) to ensure equipment issues were resolved, reducing breakdown time.
• Coordinated daily with the maintenance department to plan preventive maintenance (PM) schedules, machine overhauling, and spare parts availability for engine assembly equipment.
• Performed repairs, dismantling, and assembly of pumps, cylinders, valves, and various pneumatic & hydraulic actuators used on shop-floor equipment.
• Carried out maintenance of overhead conveyors and engine assembly slat conveyors to ensure uninterrupted line operation.
• Assisted in breakdown analysis and root cause analysis (RCA) of major equipment failures, working with maintenance teams to implement corrective and preventive actions.
• Executed preventive maintenance plans (Time-Based Maintenance & Condition-Based Maintenance) along with predictive and breakdown maintenance activities to maximize equipment uptime.
• Carried out routine autonomous maintenance activities - cleaning, inspection, lubrication, and tightening (CILT) - to detect early signs of equipment deterioration.
• Conducted air leak audits across pneumatic lines and closed identified leakages to improve energy efficiency.
• Tracked and reported maintenance KPIs such as breakdown time, MTBF, and MTTR to support continuous improvement in equipment reliability.
• Monitored and maintained re-order levels of spare parts and consumables to avoid line stoppages.
• Maintained a clean and organized workspace using 5S principles to ensure a safe and efficient shop floor.
• Ensured strict adherence to safety practices while carrying out all maintenance activities on shop-floor equipment.
• Worked with Cross-Functional Teams to solve shop-floor problems, improve quality, and reduce production delays.
• Utilized SAP for production monitoring, stock overview, and engine offline tracking.
• Maintained meticulous training records, performance reports, and KPI data using SAP, MS Excel, and PowerPoint.
• Monitored Loss Reduction and reported progress to senior management, supporting continuous improvement cycles.

Diploma - Mechanical Engineering - MSBTE Government Polytechnic Khamgaon (2022)

HSC - Class XII - Sahakar Vidya Mandir & Jr. College (2019)

SSC - Class X - Shriram Wankhede Vidyalaya (2017)