Vishvajitsinh Mahida

M.Tech Textile Engineer with extensive experience across QA, Process Control, and PPC. Actively manages sourcing, vendor job-work, and client complaints while bridging the gap between Head Office and plant operations. A specialist in DTY (Texturizing) and Technical Textiles; spearheaded an airflow project that slashed energy costs by 25% while maintaining premium quality.

Proven track record of boosting machine efficiency by 15% and reducing process wastage through rigorous breakage studies (TFO, Warping, Weaving). Expert in driving continuous improvement using the 4-Point Inspection System, Sharp Tool Policy, SOPs, and Lean tools (5S, Kaizen, TQM).

Assistant Manager – Production Planning & Control (PPC) & Operations at Shankar Packaging Ltd. (2024-03 – Present)

A ₹500+ Cr, fully integrated industrial packaging & geotextile manufacturer (Estd. 1985), specializing in global-grade heavy-duty FIBC (Jumbo Bags).

• PPC & Sample Feasibility: Oversee end-to-end production scheduling and capacity forecasting across extrusion, texturizing, and weaving lines, while evaluating new geotextile and FIBC samples for manufacturing feasibility.
• Material Quality & Testing: Align plant QMS with corporate standards by reviewing yarn tensile strength and spectrophotometer data while conducting chemical and physical testing to approve raw materials and eliminate fabric faults.
• Process Control & Efficiency: Execute systematic breakage studies across TFO, Warping, and Weaving departments to eliminate root causes of defects, driving overall machine efficiency up by 15%.
• Job-Work & Client Operations: Manage external job-work sourcing operations to meet strict quality benchmarks while handling technical MIS reporting and customer complaint resolutions firsthand.

Assistant Manager – Quality Assurance, Texturizing & PPC at Orbit Exports Ltd. (2021-08 – 2024-03)

A premier, ISO-certified textile manufacturing house specializing in high-capacity texturized yarn (DTY), high-end weaving, and technical fabrics.

• Operations & Process Control: Led QA operations, process parameters, and technical MIS reporting across both the DTY (Texturizing) and Weaving departments.
• Cost Optimization: Spearheaded an airflow optimization project on DTY machines that slashed operational and energy costs by 25% while keeping yarn quality parameters fully intact.
• Yarn & Fabric Innovation: Configured complex production parameters for specialized products like Nylon Kota yarn, Fancy yarn, and High-Shrinkage Yarns (HSY), boosting high-margin sales by 10%.
• Wastage & Job-Work Sourcing: Executed systematic breakage studies across TFO, Warping, and Weaving to implement CAPA, while directly managing external job-work operations and vendor coordination.

Quality Assurance In-Charge at Harmony Yarn Pvt. Ltd. (2020-11 – 2021-07)

A leading manufacturer of specialized synthetic yarns, catering to premium domestic and export fabric markets.

• Yarn Package Quality & Shade Matching: Monitored end-to-end quality parameters of texturized (DTY) yarn packages and dyed yarn to prevent shade variations and ensure compliance with customer specifications.
• Daily Inspection & Process Audits: Conducted regular quality rounds across production lines to identify raw material defects, implement corrective actions (CAPA), and maintain plant-wide QMS standards.

M.Tech in Textile Engineering – The Maharaja Sayajirao University of Baroda (2018)

B.Tech in Textile Technology – L.D. College of Engineering (2016)

Diploma in Textile Technology – The Maharaja Sayajirao University of Baroda (2013)