Vivekananda Datta
Paint Plant Supervisor
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About
To secure a position as a Paint Plant Supervisor where I can utilize my expertise in paint manufacturing and supervision to ensure efficient operations, enhance product quality, and drive continuous improvement.
Experience
Plant Supervisor - Macaw paint.ssil paint industries (shyam steel)
(2023-06)
- To plan a pilot plant and scale up of products from laboratory trials through to the handover into the production facility.
- To develop new formulations and produce samples.
- To assist in the routine operation at the R&D Laboratory.
- To analyses and evaluate RM and competitor products.
- Investigate and formulate improvement of products and manufacturing process and assist with their implementation.
- Investigate and formulate solutions to problems in production , laboratory and the field, make recommendations to the Technical Manager, and liaise with other staff in remedying problems.
- To develop an understanding of research, produce reports (verbal and written) to the Technical Manager, and to communicate the results of research.
- To become familiar with and actively support all provision of the Quality System appropriate to the responsibility of this position.
Production Executive - Nexon paints pvt ltd
(2018-04)
- Planning day to day production to achieve maximum output. Allot man, machine as per daily plan. Responsible for 3-Ms (Man, Machine and Materials) the shop floor.
- Thorough knowledge of processing condition of paint in process equipment’s.(HSD,PUG MIXER,BEAD MILL,ATTRAITOR,AUTOMATED FILLING MACHINE,PRINTER)
- Knowledge in DCS operation, SILO operation, ASRS operation, FIBC&BSM operation.
- In-process checks such as pre-batch, gell, grind, viscosity, shade, volume before sampling etc….and record in batch card.
- Random check of filled containers for quality and quantity.
- Identified process relater problems and resolve it.
- Track and increase%RFT(Right first time approval in Q.C)
- Find the root cause for out-of-spec production batches & take action.
- Track and reduce internal batch rejections, by having key-focus on raw material quality & process quality and track improvements.
- Standardize stage-wise processing time (such as processing, tinting, QC timing, Filling and Change-over timing etc….)
- Track machine’s idle time, find out reason and implement control measures with management approval for improving machine utilization.
- Track & optimize the activity-wise man power utilization.
- Study the machine performance and suggest for improvement/modifications.
- Explore innovative ideas to track and reduce different kind of wastages during manufacturing.
- Explore most effective systems for capacity enhancement with-in reduce cycle time, increase productivity and reduce process cost.
- Co-ordinate with inter-departments like quality, R&D, Maintenance, Warehouse, site engineering to eliminate down timings and improve delivery.
- Batch card closing after reviewing Yield, BCT and RFT status.
- Maintain a morning discussion with floor-team about issues & improvements.
- Track and improve operator’s performance.
- Moral responsibility for safety in the floor.
Officer (Industrial paints) - Austin paints and chemical pvt ltd
(2016-05 - 2018-03)
- To prepare production plan for the current month with respect to sales plan.
- To work out the requirement of raw material, packing material & other support to achieve production plan.
- Ensuring maximum utilization of available resources.
- Follow up with purchase dept. for procurement of RM & PM.
- Work at PCL to maintain the correct quality of paint and troubleshooting minimization batch to batch variation.
- Monthly production plan review.
Production officer - Berger paints India limited - Hindupur plant
(2013-04 - 2016-04)
- Work at Hindupur plant from the commission period, installation of machinery interaction with vender for short out problems.
- Thorough knowledge of processing condition of paint in process equipment’s.
- Knowledge in DCS operation, SILO operation, ASRS operation, FIBC&BSM operation.
- Work at filling area in automated filling line.
- Shift handle as a shift officer. (Collect the C.I.T.L data about machinery, deployment and calculation of manpower for shift, plan for production of total month plan according to pending load and available R.M & P.M. interaction with engineering and store for smooth flow of the shift.)
- Maintained safety condition in working shift.
- By using oracle ERP documentation of everyday activity.
- Training for operator & skill improvement.
- Identifying areas of improvement in the existing set up & there by taking action.eg:-switch shifting, pipeline modification. use of mixer wash water,
- Make plan for smoothness of supply chain criticality and functionality.
- Coordinating with various functions in the plant for the sectional requirement.
- Planning and achieving Overall Asset effectiveness targets for the year.
- Prepare and implementing CAPA for various problems, making SOP.
- Ensure material availability as per production schedule.
- Root cause analysis to investigate reasons for delay/product availability problems And recommend solutions.
- Coordinate between multiple departments to ensure smooth flow.
Education
Integrated MS PhD - paint and coating - JIS UNIVERSITY (2026)
PGD - Paint Technology - Jadavpur university A joint collaboration of IPA, IIPC (2013)
B.Sc - Chem. - Burdwan University (2011)
Higher Secondary - WBCHSE- WEST BENGAL (2007)
Madhyamik - WBBSE- WB (2005)