Yash Tadas

Developing and optimizing export packaging systems and production processes for CBU and engine shipments, including wooden and steel case packaging projects, layout redesign, and vendor development to improve efficiency and cost performance.

Production Engineering Trainee - India Kawasaki Motors - Pune, Maharashtra

(2025-03)

Developing and optimizing export packaging systems and production processes for CBU and engine shipments, including wooden and steel case packaging projects, layout redesign, and vendor development to improve efficiency and cost performance.

• Engineered and implemented CBU packing processes, reducing cycle time by ~27% through line balancing and workflow optimization
• Developed and standardized export packing systems for child parts and engines, ensuring consistency via SOPs and work instructions
• Spearheaded steel-case packaging project as a cost-efficient alternative, reducing packaging cost by ~35–40% for upcoming models
• Analyzed material usage and optimized packing design, achieving ~25–30% cost reduction in packaging materials
• Coordinated and negotiated with vendors to establish reliable supply and improve packaging solutions
• Redesigned plant layout and streamlined storage systems to enhance space utilization and material flow
• Executed CBU packing trials and validated process feasibility for export operations
• Applied Lean tools: Kaizen, VSM, Line Balancing, JIT, 5S, Time Study, Root Cause Analysis, Standard Work

Intern - Mahindra Defence Systems Pvt. Ltd. - Pune, Maharashtra

(2024-01 - 2024-06)

Supported production engineering projects involving material conversion, process optimization, and aerospace quality compliance, while working with ERP systems and manufacturing data.

• Developed composite material alternatives and achieved cost optimization in manufacturing processes
• Conducted cycle time analysis and improved production planning efficiency
• Reviewed and documented processes aligned with AS9100D quality standards
• Utilized ERP, BOM, and inventory data to support production operations
• Strengthened understanding of manufacturing systems through hands-on project execution

Intern - SKF India Ltd. - Pune, Maharashtra

(2022-07 - 2023-01)

Executed process improvement initiatives using Lean Six Sigma methodologies, focusing on cycle time reduction, standardization, and workflow efficiency in manufacturing operations.

• Analyzed existing workflows and identified bottlenecks using DMAIC methodology
• Reduced process cycle time from 45 min to 30 min through targeted process optimization
• Implemented Kaizen improvements and streamlined operations using 5S and process mapping
• Collaborated with cross-functional teams to execute process changes and ensure adoption
• Evaluated performance metrics to support continuous improvement initiatives

Placement Coordinator - Centre for Information, Training & Placement - Pune, Maharashtra

(2024)

Managed placement activities for the Production Engineering department, coordinating between students, recruiters, and placement representatives to ensure smooth execution of drives.

• Coordinated placement drives and facilitated communication between companies and students
• Organized scheduling, logistics, and student readiness for recruitment processes
• Collaborated with cross-department teams to streamline placement operations
• Strengthened stakeholder management and professional communication skills

SAP PP - Henry Harvin, India (2024-10)

Degree in (Concentration) - AISSMS COE, Pune, India (2024-06)

12 (Concentration) - Major Hemant Jakate Institute of Science and Commerce, Nagpur, India (2020-03)