Production Manager at STOS INDUSTRIAL CORPORATION PVT.LTD. (2019-08 – Present)
Plans, directs, coordinates, evaluates and provides leadership and development/mentoring for salaried and hourly employees in the Molding department. Manages a department of 80 or more employees operating on a 5 to 7 day, 24 hours schedule. Carries out supervisory responsibilities in accordance with the organization's policies and applicable laws.
- Ensures that daily schedules, quality and production goals are met, troubleshoots problems as required
- Provide technical leadership for department, including recommending and implementing equipment, process and material enhancements
- Analyzes and plans workforce utilization, space requirements and work flow including design layouts for equipment and workspace
- Maintains constructive working relationship with business units, customers, and internal departments including effective communication, coordination of WIP and process improvement
- Develops systems for tracking efficiency, quality, scrap, rework, etc. Identifies and implements steps for improvement
- Researches and makes recommendations on production and auxiliary equipment procurement, identifies new technologies and expansion plans
- Interviewing, hiring, and training employees; planning, assigning, and directing work; appraising performance; rewarding and disciplining employees; addressing complaints and resolving problems
- Ensures that daily schedules, production, and quality goals are met
- Identifying and resolving problems with the molding process
- Providing technical leadership to the department and offering recommendations for process and material improvements
- Preparing mold tooling for new programs and managing existing production molds
- Overseeing the development and training of new employees
- Monitoring and managing the inventory of the plant
- Managing tooling and piece part cost estimates
- Communicating and engaging with vendors and suppliers
- Monitoring efficiency reports and determining areas that require special attention
- Maintaining the methodology of lean manufacturing in the department
- Working with the maintenance personnel to maintain the preventative maintenance program
Asst.Production Manager at Gaurav Roshni Limited (2018-05 – 2019-07)
The company manufactures switches, LED lights, fans, and miniature circuit breakers.
- Develop and monitor the complete production schedule on a weekly and daily basis to ensure on-time delivery and efficient resource utilization
- Oversee minor repairs and maintenance of injection molds to ensure their proper functioning and longevity
- Ensure that production lines maintain optimal cycle times and work to eliminate any disruptions or delays
- Monitor the production of parts to ensure they are free from burrs and other defects. Implement corrective actions as necessary
- Maintain strict control over machine parameters, ensuring they are set to the appropriate specifications for each product
- Regularly gather feedback from production lines and operators to identify areas for improvement in the injection moulding process
- Collaborate with the production team to implement process improvements based on feedback and performance data to enhance product quality
- Conduct random tests as per standard operating procedures (SOP) to ensure product quality and compliance
- Proficiently use email and Excel for communication, data analysis, and reporting
- Preparation of daily production plan according to requirement given by marketing
- Programming for daily consumption of raw materials requirement
- Preparation of daily production and machine net utilization reports
- Monitoring and optimization of standard cycle time of different running products
- Involved in mold changing and mold setting on the machine
- Attending process trouble shooting and quality issues of running products
- Focus on housekeeping and proper placement to respective department
- Preparation of operators daily & weekly shift schedule
- Shift manpower control
- Analysis of machine down time
- Planning for mold and machine maintenance to avoid breakdown
- Daily rejection data sheet to be update
- Daily production data to be update
Production Engineer at Ganapathi Plastic Engineering (2016-08 – 2018-05)
Ganapathi Plastic Engineering is a plastic injection moulding company. It has supplied plastic components to Havells and many other reputed OEM's.
- Preparation of daily production plan according to requirement given by marketing
- Programming for daily consumption of raw materials requirement
- Preparation of daily production and machine net utilization reports
- Monitoring and optimization of standard cycle time of different running products
- Involved in mould changing and mould setting on the machine
- Attending process trouble shooting and quality issues of running products
- Focus on housekeeping and proper placement to respective department
- Preparation of operators daily & weekly shift schedule
- Shift manpower control
- Analysis of machine down time
- Planning for mould and machine maintenance to avoid breakdown
- Daily rejection data sheet to be update
- Daily production data to be update
Quality Engineer at Sunplast Electronics Private Limited (2015-06 – 2016-07)
Sunplast Electronics Private Limited is a plastic injection moulding company.
