Senior Maintenance Engineer (Mechanical) - ADNOC ONSHORE (ADCO - Abudhabi Company for Onshore Petroleum Operation Ltd) - Abu Dhabi, UAE
(2015-05 - 2026-04)
- Responsible for efficient and cost-effective completion of maintenance and repair jobs of Rotating machines.
- Responsible for monitoring and execution of the major overhaul of the rotating equipments.
- Managing all the maintenance activity including condition monitoring of rotating equipment.
- Adherence to rotating equipment standards, specifications and work procedures while executing Preventive and Predictive maintenance schedules to maintain equipment reliability and integrity.
- Developing maintenance plan, procedure and inspection check list.
- Optimisation of preventive maintenance plan by reviewing equipment history, task and frequency.
- Review the work history to improve maintenance strategies and monitor trends of equipment performance.
- Perform Root Cause Failure Analysis to investigate and identify root causes, identify the best technical and economical solutions. Implementation of corrective actions to improve equipment reliability.
- Reviewing the repair techniques/procedures for Rotating Machinery components.
- Provide technical assistance and inputs for planning and scheduling of critical rotating equipment overhauling.
- Prepare specifications and technical recommendations for procurement of equipment spares.
- Provide technical support for critical and insurance spares review.
- Technical Review, Preservation and Inventory control of spares of Rotary equipments.
Senior Mechanical Engineer - Cairn India Ltd - Barmer, Rajasthan
(2010-11 - 2014-05)
Raageshwari Gas Terminal- RGT is gas processes unit located at Barmer in Rajasthan.
- Preparation, review and execution of maintenance activities on the equipment as per preventive and corrective maintenance to ensure equipment reliability.
- Preparation and execution of yearly plans, major overhauls, trouble shooting on the equipment.
- Perform failure analysis and implement recommended solutions to avoid reoccurrence of the problem.
- Ensure equipment reliability and availability of the plant and well pads.
- Co-ordinate with external agency (GE India) for Schedule vibration data collection. Follow up for report and responsible for close out recommendation mention in report.
- Follow up with external agency (Predict Technology) for the lube oil sample collection and the oil analysis report. Close out the corrective actions recommended by vendor.
- Support commissioning and optimization of new well pads and plant modification.
- Conduct Toolbox meetings to establish scope of work activities such as safety requirements, permits to work, special tools and materials.
- Prepare JSA (Job safety analysis) for non routine activities to identify risk and hazards and implementation of controls or barriers to reduce the identified risk and hazards.
- Maintained all documents as per the statutory and legal requirement.
- Coordinating with safety/ISO audit agencies to conduct the audit and ensuring compliance of the findings.
- Leading Mechanical Maintenance Department for material management with respect to placing requirements, technical evaluation, inventory monitoring.
Mechanical Engineer (Condition Monitoring) - Saudi Kayan Petrochemical Company - Jubail, Saudi Arabia
(2009-11 - 2010-06)
- Involve in CSU (Commissioning and Start up) activities.
- Collection of data to configure equipments in Offline vibration monitoring system.
- Building up machinery data base for condition monitoring and organizing a schedule for monitoring the rotating machines in the plant.
- Collection of baseline data and preparation of technical reports for Equipment's trial run.
- Provide support in RCM of Critical equipments.
- Involve in activities like critical equipment alignment, pipeline stress checking.
Manager – Maintenance (Rotating Machine Cell) - Reliance Industries Ltd - Mumbai (Nagothane)
(2007-10 - 2009-10)
- Equipments identification and classification on the basis of criticality in the process.
- Plans and supervise the condition monitoring activities of all rotating machinery.
- Vibration data Collection using CSI data collector/analyzer and Analysis of vibration spectrum and waveform using AMS Machinery Health Manager (RBM Wizard 4.81).
- Preparation of equipment health reports on the basis of vibration spectrum, waveform, process and equipment parameters. Health reports include cause of problem if any and recommendations to avoid equipment/component failure.
- Co-ordinate the activities for Lube oil analysis of Critical Rotary machines through external agency, Review the reports, Communicate to plants for corrective actions through SAP Notifications.
- Monitor machinery parameters (vibration, temp, Pressure……) in order to identify changes which are indicative of developing fault.
- Monitor, analyze rotating equipment's performance.
- Investigating Rotating equipment failure and preparation of failure analysis reports. Ensuring compliance to recommendations of failure analysis report.
- Optimize rotating equipment maintenance and inspection programs.
- Inspection and verification of critical parameter of rotary equipments & advise on repair, reconditioning.
- Suggest and implement suitable modification to avoid repetitive failure based on root cause failure analysis (RCFA).
- Ensure accurate history of maintenance activities within the computerised maintenance management system.
Dy.Manager (Engineering) - Deepak Fertilizers and Petrochemicals Corporation Ltd - Mumbai (Taloja)
(2005-12 - 2007-10)
- Planning and execution of all maintenance activities in the allocated plant, including identification of material and support service requirements.
- Identifying problems that may cause interruption in smooth running plant and implement the corrective actions.
- Carry out modifications to minimize downtime & increase efficiency of system.
- Plan and execute Shutdown activities including material and manpower requirements in a cost effective manner.
- Prepare daily and monthly report with remarks & update equipment history.
- Review, maintain and update the standard maintenance procedures, Risk assessment and permit to work (PTW) systems.
- Responsible for Preventive and Breakdown work recording in SAP 4.6B system on regular basis.
- Updating equipment's history, BOM (Bill of Material) and Asset data in SAP system.
- Execution of projects for installation & commissioning of equipment, ensuring execution of activities / projects within time & budgetary parameters.
Maintenance Engineer (Jr.Exe.) - Bilag Industries Pvt Ltd (Bayer Group Company) - Vapi
(2003-02 - 2005-12)
This one of the Agrochemicals manufacturing plant in vapi. Company manufacture different chemicals like Permethylen, Esbiol, Alfamethrin, Deltamethrin, Allethrone, Cypermethylen etc.
Maintenance Engineer - Deepak Nitrite Ltd - Pune
(2001-10 - 2003-02)
This is Chemical Company manufacturing different chemicals like Resorcinol, Demap, Pana Map, and Ink Blue etc.
