KEY MACHINE OPERATOR at WTS ENERGY (ENI KENYA) (2023-07 – Present)
- Led and supervised a team of machine operators to meet production targets and maintain high-quality standards.
- Conducted daily preventive maintenance and troubleshooting on key machines to reduce downtime and extend equipment lifespan.
- Calibrated and adjusted machines to optimize production efficiency and minimize material waste.
- Analyzed machine operation data to detect and address operational inefficiencies and ensure compliance with safety standards.
- Collaborated with maintenance and quality control teams to resolve machine malfunctions and improve overall production processes.
- Operated machines efficiently while adhering to standard operating procedures and quality standards.
- Monitored machine temperatures, pressures, and operational parameters to ensure optimal functionality.
- Reported equipment malfunctions promptly to the maintenance team to minimize production downtime.
- Maintained accurate logs of machine operations, maintenance activities, and production records.
- Participated in continuous improvement initiatives to enhance machine performance and production workflows.
- Performed routine inspections and ensured all machine components met quality standards to prevent breakdowns.
CONTROL ROOM OPERATOR at BIOCORN PRODUCTS LTD (2020-11 – 2023-07)
- Monitored and controlled all control room operations to ensure safe and efficient plant performance.
- Operated and maintained control systems to regulate process variables such as pressure, temperature, and flow rates.
- Responded promptly to alarms and emergency situations, taking corrective actions to prevent equipment damage and maintain safety.
- Recorded and reported operational data, incidents, and anomalies to support maintenance and management decisions.
- Maintained compliance with safety protocols and regulatory standards to minimize risks and ensure a safe working environment.
- Conducted regular inspections and system checks to identify potential issues and coordinate with maintenance teams for timely repairs.
- Coordinated with maintenance teams to troubleshoot and resolve control system faults, minimizing operational downtime.
- Conducted real-time data analysis of control room systems to optimize process efficiency and safety protocols.
- Maintained detailed logs of control room activities, incidents, and system performance for reporting and compliance purposes.
- Trained new control room operators on system operations and emergency response protocols, improving team readiness and compliance.
PROCESS FIELD OPERATOR at BIOCORN PRODUCTS LTD (2017-09 – 2020-11)
- Conducted routine inspections and adjustments of process equipment to ensure optimal operation and adherence to production specifications.
- Monitored process parameters such as temperature, pressure, and flow rates, making real-time adjustments to maintain process stability and product quality.
- Coordinated with maintenance teams to perform preventive maintenance and troubleshoot process equipment to minimize downtime and enhance reliability.
- Ensured compliance with health, safety, and environmental regulations by following established protocols and identifying potential hazards in the field operation areas.
- Maintained accurate and detailed process logs, including shift reports and equipment performance data, to support continuous improvement and production analysis.
- Participated in continuous improvement initiatives aimed at optimizing process efficiency, reducing waste, and enhancing overall operational performance.
- Operated and controlled field process equipment to maintain continuous and efficient plant operations while adhering to safety and environmental regulations.
- Implemented quality control measures on raw materials and finished products in the field to ensure compliance with production standards and specifications.
- Collaborated with control room operators and maintenance teams to promptly address process deviations and equipment malfunctions, minimizing operational disruptions and enhancing process reliability.
- Operated and monitored field instruments and control valves to regulate production processes effectively and ensure safety compliance.
- Performed routine process performance checks and reported anomalies to control room and maintenance teams to enhance operational reliability.
- Executed emergency shutdown procedures and safety protocols promptly in response to process deviations or hazardous situations to protect personnel and equipment.
- Conducted detailed inspections of field equipment including valves and pumps, coordinating with technical teams to facilitate timely repairs and maintain continuous production flow.
QUALITY CONTROL (ATTACHEE) at UNGA LTD (2011-09 – 2012-12)
- Developed and implemented rigorous quality control procedures to ensure compliance with industry standards and regulatory requirements.
- Conducted detailed inspections and testing of raw materials, in-process components, and finished products to identify defects and maintain product integrity.
- Collaborated with production and maintenance teams to investigate quality issues and implement corrective actions to prevent recurrence.
- Maintained accurate quality control records and generated reports to support continuous improvement initiatives and audit readiness.
- Participated in the development and review of quality control documentation, including standard operating procedures, checklists, and quality manuals.
- Monitored product quality during manufacturing processes to ensure adherence to specifications and standards.
- Implemented corrective and preventive actions based on quality data analysis to enhance product reliability.
- Conducted audits and inspections of production lines to ensure compliance with quality management systems.
- Implemented real-time quality monitoring systems to detect and address defects immediately during production runs, enhancing overall product quality.
- Conducted root cause analysis for product deviations and led cross-functional teams in developing and executing corrective action plans to improve process stability.
- Coordinated with machine operators and control room personnel to ensure quality standards were integrated into daily production processes.